Ducato Mk3 (250) Factory Service Manual (2006-2017): 01 Engine - 2.2 HDi

Also sold as the Peugeot Boxer (2006–2017) and Citroën Jumper (2006–2017). This manual applies to all of them.

Also for this vehicle: Ducato Factory Service Manual (2002-2006).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 0101 Engine - 2.2 HDi01 Engine - 2.2 HDi: Sections
   • Engine types PUMA 2.2 DTE: checking and adjusting values6 pages

     • 1. Foreword
     • 3.2. puma euro 5
     • 8. Pressure, engine end of compression
     • 1. Foreword
     • 3.2. puma euro 5
     • 8. Pressure, engine end of compression
   • Ancillary drive belt: removing - refitting10 pages

     • 1. Tooling
     • 2. Removing23
     • 2.2. Vehicle with air conditioning
     • 3. Refitting2
     • 3.2. Common operations
     • 4. Verification2
   • Engine - Gearbox: removing - refitting14 pages

     • 1. Tooling
     • 2. Removing23456
     • 2.1. Turbo side
     • 2.2. Oil filter side
     • 2.3. Removing (continued)2
     • 3. Refitting23
   • HDi direct injection system: prohibited operations10 pages

     • 1. Cleaning
     • 6. Fuel high pressure common injection rails2
     • 1. Protection
     • 6. Diesel injector2
     • 1. Protection
     • 6. Fuel high pressure common injection rail
     • 7. Diesel injector2
   • Petrol direct injection system: prohibited operations › 1. Cleaning
   • HDi direct injection system: prohibited operations3 pages

     • 1. Protection
     • 6. Diesel injector2
   • Cylinder head: removing - refitting, on vehicle8 pages

     • 1. Tooling2345
     • 3. Verification - Preparation
     • 3.4. Choice of cylinder head gasket2
   • Camshafts: removing - refitting11 pages

     • 1. Tooling2345
     • 3. Refitting23456
   • Setting the valve timing: check11 pages

     • 1. Tooling2
     • 2. Removing2345
     • 3. Check234
   • Timing chain: removing - refitting15 pages

     • 1. Tooling2
     • 2. Removing23456
     • 3. Checking23456
     • 5. Checks
   • Engine oil temperature and level sensor: removing - refitting3 pages

     • 1. Tooling
     • 3. Removing
     • 4. Refitting
   • Oil pressure sensor: removing - refitting2 pages

     • 1. Location
     • 3. Refitting
   • Oil pump: removing - refitting9 pages

     • 1. Tooling
     • 2.2. Oil sump2
     • 3. Refitting
     • 3.3. Oil pump alignment (New oil pump or new sump)2
     • 3.4. Oil sump
     • 3.5. Precautions to be taken before starting the vehicle2
   • Coolant temperature sensor: removing - refitting › 1. Removing
   • Engine cooling radiator: removing - refitting3 pages

     • 1. Tooling
     • 3. Refitting2
   • Coolant pump: removing - refitting5 pages

     • 1. Tooling23
     • 3. Refitting2
   • Cooling system: drain and refill refilling bleeding6 pages

     • 1. Tooling2
     • 2. Draining the cooling system
     • 3. Filling the cooling system
     • 3.2. Filling using the tool for filling the cooling system by vacuum
     • 4. Degassing and checking the cooling system
   • Components of the fuel circuit: tightening torques › 1. Fuel tank unit2
   • Turbocharger pressure: check4 pages

     • 1. Tooling
     • 2. Removing
     • 3. Check2
   • Fuel high pressure supply circuit: check8 pages

     • 1. Tooling
     • 2. Removing
     • 4. Checking the fuel high pressure circuit
     • 4.3. Injector check23
     • 5. Refitting
     • 6. Final check
   • Low pressure fuel supply circuit: check › 1. Tooling23
   • Engine ECU: removal - refitting4 pages

     • 1. Location
     • 3. Common operations
     • 4. Refitting
     • 7. Engine management ECU downloading
   • Diesel injectors: removing - refitting8 pages

     • 1. Tooling2
     • 2. Removing2
     • 3. Refitting2
     • 4. Diesel injectors - cylinders pairing (new)2
   • Engine speed sensor: removing - refitting4 pages

     • 1. Removing2
     • 1. Removing2
   • Cylinder reference sensor: removing - refitting3 pages

     • 1. Removing2
     • 2. Refitting
   • Turbocharger: removing - refitting6 pages

     • 1. Removing234
     • 2. Refitting
     • 3. Precautions to be taken before starting the vehicle
   • Air inlet manifold: removing - refitting3 pages

     • 1. Removing2
     • 2. Refitting
   • Fuel temperature sensor: removing - refitting3 pages

     • 1. Tooling
     • 3. Refitting2
   • Fuel pressure regulator: removing - refitting3 pages

     • 1. Tooling
     • 3. Refitting
     • 4. Learning - Checking for leaks
   • High pressure fuel pump: removing - refitting6 pages

     • 1. Tooling
     • 2. Removing23
     • 3. Refitting
     • 3.2. Refitting (continued)
   • Injection rail: removing - refitting5 pages

     • 1. Tooling
     • 2. Removing
     • Remove :
     • 3. Refitting
     • 4. Bleed procedure / Checking for leaks
   • Air inlet flow meter: removing - refitting2 pages

     • 1. Location
     • 3. Refitting
   • Air metering unit: removing - refitting › 1. Removing2
   • Fuel pump and gauge assembly: removing - refitting7 pages

     • 1. Tooling234
     • 3. Refitting23
   • Fuel tank: removing - refitting6 pages

     • 1. Tooling2345
     • 3. Refitting
   • Fuel filter: removing - refitting6 pages

     • 1. Tooling
     • 2. Removing2
     • 3. Cleaning the fuel filter
     • 5. Bleed procedure / Checking for leaks2
   • Turbocharger air cooler: removing - refitting3 pages

     • 1. Tooling2
     • 3. Refitting
   • Fuel tank: drain - refill10 pages

     • 1. Tooling
     • 2.1. Draining the fuel tank2
     • 3.2. Special features of vehicles fitted with a two-compartment fuel tank
     • 3.3. Fuel filling
     • 4.2. Fuel filling2
     • 5.2. Fuel filling
     • 6.2. Fuel filling2
   • Fuel high pressure common injection rail unions: cleaning3 pages

     • 1. Tooling2
     • 1. Tooling
   • Exhaust system: tightening torques4 pages

     • 1. exhaust silencer
     • 3. Pre-catalyser
     • 4. Intermediate exhaust fixing2
   • Exhaust system: removing - refitting7 pages

     • 1. Tooling
     • 3. Replacement : exhaust silencer
     • 3.2. Refitting2
     • 4.2. Refitting
     • 5. Replacement : Intermediate exhaust pipe
     • 5.2. Refitting
   • Pre-catalyser: removing - refitting2 pages

     • 1. Removing
     • 2. Refitting
   • Fuel vaporizer: removing - refitting4 pages

     • 1. Tooling
     • 3. Removing
     • 4. Refitting
     • 5. Repriming the vaporiser
   • Oxygen sensor: removing - refitting3 pages

     • 1. Tooling
     • 3. Removing
     • 4. Refitting
   • Exhaust manifold: removing - refitting › 1. Removing2
   • Exhaust gas recycling solenoid valve: removing - refitting2 pages

     • 1. Tooling
     • 3. Refitting
   • Exhaust gas pressure sensor pressure take-off: removing - refitting10 pages

     • 1. Tooling23
     • 3. Refitting
     • 4. Checks
     • 1. Tooling23
     • 3. Refitting
     • 4. Checks
   • Exhaust gas temperature sensors: removing - refitting2 pages

     • 1. Removing
     • 2. Refitting
   • Exhaust gas pressure sensor: removing - refitting3 pages

     • 1. Tooling2
     • 3. Refitting
   • Particle filter: forced regeneration, technical note › 1. Tooling
   • Catalytic converter particle filter assembly: removal refitting3 pages

     • 1. Removal
     • 2. Refitting2
   • Oxygen sensor: modification › 1. Application2
   • Inlet air pressure temperature sensor: removing2 pages

     • 1. Location
     • 3. Refitting
   • Starting battery: charge4 pages

     • 1. Application
     • 5.2. Charging
     • 5.3. Automatic charger2
   • Recommended ingredients, year 2006-2015: maintenance11 pages

     • 1. Standards in force
     • 3. ACEA standards
     • 6. New fuel-economy, low-emission oil
     • 8. Restrictions
     • 8.1. TU/ET engines
     • 8.8. DT engine2
     • 9.3. Oceania
     • 9.5. Central and South America
     • 9.7. Middle East
     • 12. Engine coolant
2. 0202 Brakes - 3.0 HDi02 Brakes - 3.0 HDi: Sections
3. 0303 Engine - 3.0 HDi03 Engine - 3.0 HDi: Sections
4. 0404 Gearbox and clutch - 3.0 HDi04 Gearbox and clutch - 3.0 HDi: Sections
5. 0505 Steering - 3.0 HDi05 Steering - 3.0 HDi: Sections
6. 0606 Suspension - 3.0 HDi06 Suspension - 3.0 HDi: Sections
7. 0707 Driveshafts and wheels - 3.0 HDi07 Driveshafts and wheels - 3.0 HDi: Sections
8. 0808 Air bags08 Air bags: Sections
9. 0909 Audio09 Audio: Sections
10. 1010 Body front section10 Body front section: Sections
11. 1111 Body rear section11 Body rear section: Sections
12. 1212 Body shell12 Body shell: Sections
13. 1313 Brakes13 Brakes: Sections
14. 1414 Wiring diagrams14 Wiring diagrams: Sections
15. 1515 Wiring diagrams - supplement15 Wiring diagrams - supplement: Sections
16. 1616 Doors16 Doors: Sections
17. 1717 Electrical units17 Electrical units: Sections
18. 1818 Fascia and panel assembly18 Fascia and panel assembly: Sections
19. 1919 Gearbox19 Gearbox: Sections
20. 2020 Heating, ventilation and air conditioning20 Heating, ventilation and air conditioning: Sections
21. 2121 Lighting21 Lighting: Sections
22. 2222 Power steering22 Power steering: Sections
23. 2323 Roof and headliner23 Roof and headliner: Sections
24. 2424 Seats24 Seats: Sections
25. 2525 Side structure25 Side structure: Sections
26. 2626 Steering26 Steering: Sections
27. 2727 Suspension27 Suspension: Sections
28. 2828 Driveshafts and wheels28 Driveshafts and wheels: Sections
29. 2929 Wipers and washers29 Wipers and washers: Sections