Ducato Mk3 (250) Factory Service Manual (2006-2017): 13 Brakes

Also sold as the Peugeot Boxer (2006–2017) and Citroën Jumper (2006–2017). This manual applies to all of them.

Also for this vehicle: Ducato Factory Service Manual (2002-2006).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 0101 Engine - 2.2 HDi01 Engine - 2.2 HDi: Sections
2. 0202 Brakes - 3.0 HDi02 Brakes - 3.0 HDi: Sections
3. 0303 Engine - 3.0 HDi03 Engine - 3.0 HDi: Sections
4. 0404 Gearbox and clutch - 3.0 HDi04 Gearbox and clutch - 3.0 HDi: Sections
5. 0505 Steering - 3.0 HDi05 Steering - 3.0 HDi: Sections
6. 0606 Suspension - 3.0 HDi06 Suspension - 3.0 HDi: Sections
7. 0707 Driveshafts and wheels - 3.0 HDi07 Driveshafts and wheels - 3.0 HDi: Sections
8. 0808 Air bags08 Air bags: Sections
9. 0909 Audio09 Audio: Sections
10. 1010 Body front section10 Body front section: Sections
11. 1111 Body rear section11 Body rear section: Sections
12. 1212 Body shell12 Body shell: Sections
13. 1313 Brakes13 Brakes: Sections
    • Bleeding the brake system: technical note › 1. Bleeding the primary braking circuit
    • Braking system: checking and adjusting values › 1. Brake disc - Brake drum - Brake pads - Brake shoes2
    • Braking system: tightening torques8 pages

      • 1. Front brake
      • 3. ABS/ESP hydraulic block
      • 4. Parking brake2
      • 5. Rear brake
      • 6. Gyrometer/accelerometer sensor
      • 7. Vacuum pump2
    • Vacuum pump: check5 pages

      • 1. Tooling
      • 2. Setting up the equipment23
      • Checking and adjusting values : Braking system.
    • Braking system: checking, technical note12 pages

      • 1. Foreword
      • 3. Front brake disc
      • 3.2. Checking the brake disc run-out (wheel fitted) (Second possibility)
      • 3.4. Checking the variation in the thickness of the brake disc (Wheel removed) (Second possibility)
      • 3.5. Checking the thickness of the front brake disc (wheel removed)
      • 4. Front hub
      • 4.2. Checking the run-out : Second possibility
      • 5. Checking the thickness of the rear brake disc (wheel removed)
      • 6. Rear brake drum check
      • 7. Check of the thickness of the brake pad linings and brake shoe linings23
    • Rear brake discs: check7 pages

      • 1. Recommended tools
      • 2. Preliminary operation
      • 3. Checking the thickness
      • 4. Checking the run-out
      • 5. Brake disc inside diameter check2
      • 6. Additional operations
    • Front brake discs: check4 pages

      • 1. Recommended tools
      • 2. Preliminary operation
      • 4. Checking the run-out
      • 5. Additional operations
    • Braking system: check12 pages

      • 1. Foreword
      • 3. Front brake disc
      • 3.2. Checking the run-out of the front brake disc (wheel fitted) (Second possibility)
      • 3.4. Checking the variation in the thickness of the front brake disc (Wheel removed) (Second possibility)
      • 3.5. Checking the thickness of the front brake disc (wheel removed)
      • 4. Front hub
      • 4.2. Checking the run-out : Second possibility
      • 5. Checking the thickness of the rear brake disc (wheel removed)
      • 6. Rear brake drum check
      • 7. Check of the thickness of the brake pad linings and brake shoe linings23
    • Brake fluid: check › 1. Tooling
    • Parking brake: adjustment › Parking brake: adjustment23
    • Stoplamp switch: removing - refitting › 1. Removing2
    • Vacuum pump: removing - refitting7 pages

      • 1. Tooling2345
      • 3. Refitting2
    • Front brake disc: removing - refitting3 pages

      • 1. Removing
      • 2. Cleaning2
    • Front brake pads: removing - refitting3 pages

      • 1. Tooling2
      • 3. Cleaning
    • Parking brake cables: removing - refitting7 pages

      • 1. Preliminary operation23
      • 2.2. Refitting23
      • 3.2. Refitting
    • Rear brake pads: removing - refitting4 pages

      • 1. Tooling2
      • 3. Cleaning
      • 4. Refitting
    • Rear brake caliper: removing - refitting3 pages

      • 1. Removing2
      • 2. Cleaning
    • Rear wheel sensor: removing - refitting2 pages

      • 1. Removing
      • 2. Refitting
    • Front wheel sensor: removing - refitting › 1. Removing2
    • Rear brake disc: removing - refitting3 pages

      • 1. Removing
      • 2. Cleaning2
    • Front brake caliper: removing - refitting3 pages

      • 1. Removing
      • 2. Cleaning2
    • ABS ESP ECU: removing - refitting2 pages

      • 1. Tooling
      • 3.1. esp ECU
    • Hydraulic valve block ABS ESP: removing refitting3 pages

      • 1. Tooling
      • 3. Refitting
      • 3.1. Vehicle with ESP
    • Stop lamp switch: removing - refitting5 pages

      • 1. Stop lamp switch (With manual adjustment)
      • 1.3. Check the adjustment : Stop lamp switch (Brake pedal at rest)
      • 2. Stop lamp switch (With automatic adjustment)
      • 2.2. Refitting2
    • Parking brake shoes: removing - refitting3 pages

      • 1. Recommended tools
      • 3. Cleaning2
    • Pedal bracket: removing - refitting5 pages

      • 1. Tooling234
      • 3. Refitting
    • Master cylinder: removing - refitting3 pages

      • 1. Tooling
      • 3. Refitting2
    • Brake servo: removing - refitting5 pages

      • 1. Removing
      • Uncouple :2
      • 2. Refitting2
    • Brake circuit: draining - filling - bleeding5 pages

      • 1. Tooling
      • 3. Bleeding the brake system
      • 3.1. Bleeding the primary braking circuit2
      • 3.2. Bleed the secondary brake circuit (ABS/ESP hydraulic block)
14. 1414 Wiring diagrams14 Wiring diagrams: Sections
15. 1515 Wiring diagrams - supplement15 Wiring diagrams - supplement: Sections
16. 1616 Doors16 Doors: Sections
17. 1717 Electrical units17 Electrical units: Sections
18. 1818 Fascia and panel assembly18 Fascia and panel assembly: Sections
19. 1919 Gearbox19 Gearbox: Sections
20. 2020 Heating, ventilation and air conditioning20 Heating, ventilation and air conditioning: Sections
21. 2121 Lighting21 Lighting: Sections
22. 2222 Power steering22 Power steering: Sections
23. 2323 Roof and headliner23 Roof and headliner: Sections
24. 2424 Seats24 Seats: Sections
25. 2525 Side structure25 Side structure: Sections
26. 2626 Steering26 Steering: Sections
27. 2727 Suspension27 Suspension: Sections
28. 2828 Driveshafts and wheels28 Driveshafts and wheels: Sections
29. 2929 Wipers and washers29 Wipers and washers: Sections