Ducato Mk3 (250) Factory Service Manual (2006-2017): 03 Engine - 3.0 HDi

Also sold as the Peugeot Boxer (2006–2017) and Citroën Jumper (2006–2017). This manual applies to all of them.

Also for this vehicle: Ducato Factory Service Manual (2002-2006).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 0101 Engine - 2.2 HDi01 Engine - 2.2 HDi: Sections
2. 0202 Brakes - 3.0 HDi02 Brakes - 3.0 HDi: Sections
3. 0303 Engine - 3.0 HDi03 Engine - 3.0 HDi: Sections
   • Engine oil capacities: technical note4 pages

     • 1. Petrol engines
     • 1.6. 384F engine
     • 2.3. Engines types DW12
     • 2.8. DW8 engine
   • General engine information: technical note5 pages

     • 1. Engine code
     • 2. petrol engines
     • 3. diesel engines23
   • Ancillary drive belt: technical note22 pages

     • 1. Flexible ancillary drive belt
     • 3.2. TU1/TU3/TU5/ET3 engines234
     • 3.3. EB0/EB2 engines
     • 3.4. EP3/EP6 engines2
     • 3.6. EW7/EW10/EW12 engines
     • 3.7. 4A92 engine
     • 3.8. 4B11 / 4B12 engines
     • 3.9. ES9 engine23
     • 4.2. DW8/DW10/DW12 engines234
     • 4.3. DT17/DT20 engines
     • 4.4. 4N13 engine
     • 4.5. P22DTE engine
     • 4.6. F30DT engine
   • Pistons - Little ends - Piston rings: data2 pages

     • 1. pistons
     • 3. Piston rings
   • F30DTE engine type: checking and adjusting values2 pages

     • 1. Foreword
     • 7. timing belt
   • Cylinder block: data › 1. Cylinder block height
   • F30 DT engine: tightening torques3 pages

     • 1. Reciprocating gear
     • 4. Engine flywheel - Clutch
     • 6. Diesel injection circuit
   • Camshafts: data › 1. Camshaft journal
   • Conrods andhalf shells: data › 1. Conrods
   • Crankshaft and bearing half-shells: data2 pages

     • 1. Identification
     • 2.5. Crankshaft bearing shells with side shims (On bearing No. 3)
   • Cylinder head, gasket and cylinder head bolts: data2 pages

     • 1. Cylinder head
     • 4. Cylinder head bolts
   • Valves - Valve springs - tappets: data › 1. valves2
   • Valve seats and guides: data › 1. Location2
   • Conrods - pistons: dismantling - refitting › 1. Dismantling2
   • Engine gearbox assembly: removing - refitting14 pages

     • 1. Tooling2
     • 2. Removing23
     • 2.1. Vehicle with air conditioning
     • Remove :
     • 2.4. Oil filter side
     • 3. Removing (continued)2
     • 4. Refitting2
     • 4.1. Vehicle with air conditioning2
   • Engine: dismantling14 pages

     • 1. Recommended tools2
     • 2. Dismantling23456789101112
   • Engine: refitting31 pages

     • 1. Recommended tools2345678
     • 2. Check23456789101112131415161718
     • Peg :2345
   • Engine ring seals: removing - refitting4 pages

     • 1. Tooling
     • 2. Removing
     • 2.2. Sealing ring (flywheel side)2
   • Accessories drive belts: removing - refitting6 pages

     • 1. Tooling
     • 2. Removing
     • 2.2. Vehicle with air conditioning
     • 3. Refitting
     • 3.2. Vehicle with air conditioning
     • 3.3. Refitting (continued)
   • HDi direct injection system: prohibited operations4 pages

     • 1. Protection2
     • 1. Protection
     • 7. Diesel injector
   • Petrol direct injection system: prohibited operations › 1. Cleaning
   • HDi direct injection system: prohibited operations › 1. Protection2
   • Engine on stand: fitting6 pages

     • 1. Recommended tools23
     • 2. Preliminary operations23
   • Cylinder head cylinder head cover: stripping-assembling7 pages

     • 1. Recommended tools2
     • 2. Stripping
     • 2.2. Cylinder head cover
     • 3. Re-assembling
     • 3.3. Cylinder head cover2
   • Engine: stripping-assembling40 pages

     • 1. Tooling2345678
     • 2. Stripping23456789101112131415
     • 3. Re-assembling234567891011
     • Refit :23456
   • Camshafts: removing - refitting4 pages

     • 1. Tooling2
     • 3. Refitting2
   • Cylinder head: removing - refitting4 pages

     • 1. Tooling
     • 3. Cleaning to be carried out before refitting
     • 5.1. Cylinder head tightening2
   • Setting the valve timing: check › 1. Tooling23
   • Timing chain: removing - refitting8 pages

     • 1. Tooling
     • 2. Removing23
     • 3. Refitting234
   • Oil pressure: check2 pages

     • 1. Recommended tools
     • 4. Refitting
   • Engine oil temperature and level sensor: removing - refitting › 1. Location
   • Oil pressure sensor: removing - refitting › 1. Location2
   • Oil level temperature sensor: removing refitting › 1. Location
   • Coolant outlet housing temperature sensor: removing - refitting › 1. Removing
   • Coolant level sensor: removing - refitting › 1. Location
   • Cooling system: drain and refill refilling bleeding4 pages

     • 1. Tooling
     • 2. Draining the cooling system
     • 3.1. Filling the cooling system by gravity
     • 4. Degassing and checking the cooling system
   • Components of the fuel circuit: tightening torques › 1. Fuel tank unit
   • Low pressure fuel supply circuit: check › 1. Tooling2
   • High pressure fuel regulator: removing - refitting3 pages

     • 1. Tooling
     • 2. Removing
     • 3. Refitting
   • EGR electrovalve: removing - refitting › 1. Location2
   • Cylinder reference sensors: removing - refitting › 1. Location
   • Fuel temperature sensor: removing - refitting › 1. Location
   • Engine speed sensor: removing - refitting › 1. Location
   • Engine ECU: removing - refitting2 pages

     • 1. Location
     • 3. Refitting
   • Inlet air pressure sensor: removing - refitting2 pages

     • 1. Location
     • 3. Refitting
   • High pressure fuel sensor: removing - refitting3 pages

     • 1. Location
     • 3. Removing
     • 4. Refitting
   • Air flow meter Inlet air temperature sensor: removing refitting2 pages

     • 1. Location
     • 3. Refitting
   • Air flow meter: removing - refitting › 1. Location
   • Camshaft position sensor: removing - refitting › 1. Location
   • Engine speed sensor: removing - refitting › 1. Location
   • Engine ECU: removal - refitting2 pages

     • 1. Location
     • 4. Refitting
   • Fuel pump and gauge assembly: removing - refitting4 pages

     • 1. Tooling2
     • 3. Refitting2
   • Fuel tank: removing - refitting4 pages

     • 1. Tooling23
     • 3. Refitting
   • Fuel filter: removing - refitting4 pages

     • 1. Tooling
     • 3. Cleaning the fuel filter
     • 5. Bleed procedure / Checking for leaks2
   • Turbocharger air cooler: removing - refitting2 pages

     • 1. Tooling
     • 3. Refitting
   • Air inlet manifold: removing - refitting3 pages

     • 1. Recommended tools2
     • 3. Refitting
   • High pressure fuel pump: removing - refitting7 pages

     • 1. Recommended tools2
     • 2. Removing2
     • 3. Refitting2
     • 3.1. Additional operations
   • Diesel injectors: removing - refitting6 pages

     • 1. Tooling
     • 2. Removing2
     • 3. Refitting
     • 4. Diesel injectors - cylinders pairing (new)
     • 5. Checking for leaks
   • Fuel tank: drain - refill5 pages

     • 1. Tooling
     • 2.2. Fuel filling
     • 3.3. Fuel filling
     • 5.2. Fuel filling
     • 6.2. Fuel filling
   • Fuel high pressure common injection rail unions: cleaning › 1. Tooling
   • Additives for particle filter: technical note › 1. The new 3rd generation particle filter additives
   • Exhaust gas pressure sensor pressure take-off: removing - refitting2 pages

     • 1. Recommended tools
     • 3. Refitting
   • Exhaust gas pressure sensor: removing - refitting2 pages

     • 1. Recommended tools
     • 3. Refitting
   • Particle filter: removing - refitting3 pages

     • 1. Tooling
     • 3. Refitting2
   • Exhaust gas recycling solenoid valve: removing - refitting › 1. Removing
   • Particle filter: forced regeneration, technical note › 1. Tooling
   • Oxygen sensor: modification › 1. Application
   • Engine gearbox coupling: tightening torques › 1. Tightening torques2
   • Accelerator pedal sensor: removing - refitting › 1. Location
   • Starting battery: charge2 pages

     • 1. Application
     • 5.3. Automatic charger
   • Recommended ingredients, year 2006: maintenance7 pages

     • 1. Standards in force
     • 4. API oil standards
     • 8.1. TU/ET engines
     • 8.8. DT engine
     • 9.3. Oceania
     • 9.6. South East Asia
     • 13. Brake fluid
4. 0404 Gearbox and clutch - 3.0 HDi04 Gearbox and clutch - 3.0 HDi: Sections
5. 0505 Steering - 3.0 HDi05 Steering - 3.0 HDi: Sections
6. 0606 Suspension - 3.0 HDi06 Suspension - 3.0 HDi: Sections
7. 0707 Driveshafts and wheels - 3.0 HDi07 Driveshafts and wheels - 3.0 HDi: Sections
8. 0808 Air bags08 Air bags: Sections
9. 0909 Audio09 Audio: Sections
10. 1010 Body front section10 Body front section: Sections
11. 1111 Body rear section11 Body rear section: Sections
12. 1212 Body shell12 Body shell: Sections
13. 1313 Brakes13 Brakes: Sections
14. 1414 Wiring diagrams14 Wiring diagrams: Sections
15. 1515 Wiring diagrams - supplement15 Wiring diagrams - supplement: Sections
16. 1616 Doors16 Doors: Sections
17. 1717 Electrical units17 Electrical units: Sections
18. 1818 Fascia and panel assembly18 Fascia and panel assembly: Sections
19. 1919 Gearbox19 Gearbox: Sections
20. 2020 Heating, ventilation and air conditioning20 Heating, ventilation and air conditioning: Sections
21. 2121 Lighting21 Lighting: Sections
22. 2222 Power steering22 Power steering: Sections
23. 2323 Roof and headliner23 Roof and headliner: Sections
24. 2424 Seats24 Seats: Sections
25. 2525 Side structure25 Side structure: Sections
26. 2626 Steering26 Steering: Sections
27. 2727 Suspension27 Suspension: Sections
28. 2828 Driveshafts and wheels28 Driveshafts and wheels: Sections
29. 2929 Wipers and washers29 Wipers and washers: Sections