3. Refitting
- Make
- Fiat
- Model
- Ducato Mk3 (250) Factory Service Manual
- Year
- 2006–2017
- Section
- Air inlet manifold: removing - refitting › 3. Refitting
Figure : B1HP2VBD
Disconnect the connector ( as "b").
Remove the bolts (9).
Prise apart pipe ( 10).
Remove :
- The (12) bolt
- The high pressure fuel pipe (11) (see the relevant operation)
- The bolts (8)
- The inlet manifold (7)
3. Refitting
Figure : B1DP24XD
Make up 2 guides of diameter 8 X 100 and length 80 mm.
Put the 2 guides in place ( as "c", "d").
Refit :
- The seal (13) (new)
- The inlet manifold (7)
- The 10 bolts (8)
Tighten the 10 bolts (8) to 3 ± 0,3 daN.m.
Refit :
- The high pressure fuel pipe ( 11) (New) (see the relevant operation)
- The (12) bolt
Tighten :
- The high pressure fuel pipe (12) union on the fuel high pressure common injection rail side to 1,9 ± 0,2 m.daN (see the relevant operation)
- The high pressure fuel pipe (12) union on the high pressure fuel pump side to 2,5 ± 0,2 m.daN (see the relevant operation)
Reposition the tube ( 10).
Refit :
- The bolts (9); Tighten to 2,8 ± 0,2 daN.m
- The air inlet neck (5)
- The 4 bolts (6); Tighten to 2,8 ± 0,2 daN.m
Position the electrical harness.
Reconnect the connectors ( as "a", "b").
Re-couple the air pipe (4).
Continue the fitting operations in the reverse order to the removal operations.
Reconnect the battery.
Parts & tools for this job For 2006 Fiat Ducato
- PARTEngine gasket setSearch: Fiat Ducato 2006 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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