Workshop Manuals Factory service & repair Fiat
01 01 Engine - 2.2 HDi02 02 Brakes - 3.0 HDi03 03 Engine - 3.0 HDi04 04 Gearbox and clutch - 3.0 HDi05 05 Steering - 3.0 HDi06 06 Suspension - 3.0 HDi07 07 Driveshafts and wheels - 3.0 HDi08 08 Air bags09 09 Audio10 10 Body front section11 11 Body rear section12 12 Body shell13 13 Brakes14 14 Wiring diagrams15 15 Wiring diagrams - supplement16 16 Doors17 17 Electrical units18 18 Fascia and panel assembly19 19 Gearbox20 20 Heating, ventilation and air conditioning21 21 Lighting22 22 Power steering23 23 Roof and headliner24 24 Seats25 25 Side structure26 26 Steering27 27 Suspension28 28 Driveshafts and wheels29 29 Wipers and washers
Fiat Ducato Mk3 (250) Factory Service Manual (2006-2017)03 · 03 Engine - 3.0 HDi
03 · Engine

3. Refitting

Make
Fiat
Model
Ducato Mk3 (250) Factory Service Manual
Year
2006–2017
Section
Air inlet manifold: removing - refitting › 3. Refitting
03 Engine - 3.0 HDi3. Refitting

Figure : B1HP2VBD

Disconnect the connector ( as "b").
Remove the bolts (9).
Prise apart pipe ( 10).
Remove :

  • The (12) bolt
  • The high pressure fuel pipe (11) (see the relevant operation)
  • The bolts (8)
  • The inlet manifold (7)

3. Refitting

Diagram showing the air inlet manifold with guides labeled c and d, and seal labeled 13 installed on the engine block.

Figure : B1DP24XD

Make up 2 guides of diameter 8 X 100 and length 80 mm.
Put the 2 guides in place ( as "c", "d").
Refit :

  • The seal (13) (new)
  • The inlet manifold (7)
  • The 10 bolts (8)

Tighten the 10 bolts (8) to 3 ± 0,3 daN.m.

Refit :

  • The high pressure fuel pipe ( 11) (New) (see the relevant operation)
  • The (12) bolt

Tighten :

  • The high pressure fuel pipe (12) union on the fuel high pressure common injection rail side to 1,9 ± 0,2 m.daN (see the relevant operation)
  • The high pressure fuel pipe (12) union on the high pressure fuel pump side to 2,5 ± 0,2 m.daN (see the relevant operation)

Reposition the tube ( 10).

Refit :

  • The bolts (9); Tighten to 2,8 ± 0,2 daN.m
  • The air inlet neck (5)
  • The 4 bolts (6); Tighten to 2,8 ± 0,2 daN.m

Position the electrical harness.

Reconnect the connectors ( as "a", "b").
Re-couple the air pipe (4).
Continue the fitting operations in the reverse order to the removal operations.
Reconnect the battery.

Parts & tools for this job For 2006 Fiat Ducato

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