Workshop Manuals Factory service & repair Fiat
01 01 Engine - 2.2 HDi02 02 Brakes - 3.0 HDi03 03 Engine - 3.0 HDi04 04 Gearbox and clutch - 3.0 HDi05 05 Steering - 3.0 HDi06 06 Suspension - 3.0 HDi07 07 Driveshafts and wheels - 3.0 HDi08 08 Air bags09 09 Audio10 10 Body front section11 11 Body rear section12 12 Body shell13 13 Brakes14 14 Wiring diagrams15 15 Wiring diagrams - supplement16 16 Doors17 17 Electrical units18 18 Fascia and panel assembly19 19 Gearbox20 20 Heating, ventilation and air conditioning21 21 Lighting22 22 Power steering23 23 Roof and headliner24 24 Seats25 25 Side structure26 26 Steering27 27 Suspension28 28 Driveshafts and wheels29 29 Wipers and washers
Fiat Ducato Mk3 (250) Factory Service Manual (2006-2017)03 · 03 Engine - 3.0 HDi
03 · Engine

3. Refitting

Make
Fiat
Model
Ducato Mk3 (250) Factory Service Manual
Year
2006–2017
Section
Diesel injectors: removing - refitting › 3. Refitting
03 Engine - 3.0 HDi3. Refitting
Tool [0191-2R] fitted to an engine component

Figure : B1HG47BD

N.B. : Should it prove impossible to remove one of the diesel injectors : Use tool [0191-2R].

Plug the diesel injector wells.

3. Refitting

CAUTION : Adhere to the tightening torques .

ESSENTIAL : Respect the safety and cleanliness recommendations that are specific to high pressure diesel injection (HDi) engines .

Diesel injectors (4), clamps (5), bolts (6), pipes (7) and tools [1603-A], [1603-E], [4220-T.G] during refitting

Figure : B1HG47CD

CAUTION : Replace the removed diesel injection high pressure pipe(s).

Remove the diesel injector well blanks.

CAUTION : Refit the diesel injectors observing the marks made on removal (if the injectors are to be reused).

Refit :

  • The diesel injectors (4) fitted with a new centring ring
  • The clamps (5)
  • The bolts (6) (without tightening)

Refit the diesel injector high pressure fuel supply pipes (7) (new) :

  • Tighten to the end of the thread and by hand the unions on the diesel injectors (4) (at "c") and the unions on the fuel high pressure common rail (at "d")
  • Tighten the bolts (6) of the flanges (5) of the diesel injectors (4); Using the tools [1603-A], [1603-E], [4220-TG]

Parts & tools for this job For 2006 Fiat Ducato

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