Ducato Mk3 (250) Factory Service Manual (2006-2017): 04 Gearbox and clutch - 3.0 HDi

Also sold as the Peugeot Boxer (2006–2017) and Citroën Jumper (2006–2017). This manual applies to all of them.

Also for this vehicle: Ducato Factory Service Manual (2002-2006).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 0101 Engine - 2.2 HDi01 Engine - 2.2 HDi: Sections
2. 0202 Brakes - 3.0 HDi02 Brakes - 3.0 HDi: Sections
3. 0303 Engine - 3.0 HDi03 Engine - 3.0 HDi: Sections
4. 0404 Gearbox and clutch - 3.0 HDi04 Gearbox and clutch - 3.0 HDi: Sections
   • Engine gearbox assembly: removing refitting8 pages

     • 1. Tooling
     • 2. Removing2
     • 2.1. Vehicle with air conditioning
     • 2.4. Oil filter side
     • 4. Refitting
     • 4.1. Vehicle with air conditioning2
   • Clutch: general specifications › 1. Application
   • Clutch: tightening torque › 1. Clutch mechanism
   • Clutch: identification - data › 1. Application
   • Clutch: tightening torques › Clutch: tightening torques
   • Clutch mechanism: removing - refitting5 pages

     • 1. Tooling
     • 3. Preparation for removal
     • 3.2. Greasing
     • 4. Refitting2
   • Hydraulic clutch control: removing - refitting4 pages

     • 1. Preliminary operations
     • 2. Removing
     • 2.2. Fitting with hydraulic stop
     • 3. Refitting
   • Hydraulic clutch control: bleeding › Hydraulic clutch control: bleeding2
   • Hydraulic control Hydraulic clutch stop: bleeding › Hydraulic control Hydraulic clutch stop: bleeding2
   • Recommended tools: presentation › Recommended tools: presentation2345
   • Engine gearbox coupling: tightening torques › 1. Tightening torques
   • M40 manual gearbox: tightening torques › M40 manual gearbox: tightening torques23
   • M40 manual gearbox: identification - data8 pages

     • 1. Identification
     • 4. Gearbox ratios
     • 5.2. output shaft (top)
     • 5.3. output shaft (lower)
     • 6. Gear wheels
     • 6.2. differential
     • 7. Lubrication2
   • Driveshaft seal: removing - refitting3 pages

     • 1. Recommended tools
     • 2.2. On the right-hand side
     • 3. Refitting
   • Manual gearbox: dismantling5 pages

     • 1. Recommended tools2
     • 4. Removing: Primary and secondary shafts
     • 5. Removing : Differential housing2
   • Components internal to the gearbox: stripping - re-assembling16 pages

     • 1. Recommended tools2
     • 3. Upper output shaft2
     • 3.2. Re-assembling23
     • 4. Lower output shaft23
     • 4.2. Re-assembling234
     • 5. Differential housing
     • 5.2. Re-assembling
   • Manual gearbox: refitting8 pages

     • 1. Recommended tools23
     • 3. Refitting : input shaft - output shaft2
     • 4. Refitting : gearbox casing2
     • 5. Refitting : Gear selection mechanism
   • Gearbox controls: removing - refitting4 pages

     • 1. Tooling
     • 2.2. In the vehicle
     • 3. Refitting
     • 4. Gearbox controls adjustment
   • Gearbox: removing - refitting › 1. Tooling2
   • Gearbox: drain and refill - refilling › 1. Tooling
   • Manual gearbox M 40: overhaul, summary › Manual gearbox M 40: overhaul, summary
   • Gearbox: cleaning and refitting conditions › Gearbox: cleaning and refitting conditions
   • Manual gearbox: stripping › Manual gearbox: stripping2
   • Manual gearbox: re-assembling › Manual gearbox: re-assembling2
   • Manual gearbox: modification › 1. Foreword
5. 0505 Steering - 3.0 HDi05 Steering - 3.0 HDi: Sections
6. 0606 Suspension - 3.0 HDi06 Suspension - 3.0 HDi: Sections
7. 0707 Driveshafts and wheels - 3.0 HDi07 Driveshafts and wheels - 3.0 HDi: Sections
8. 0808 Air bags08 Air bags: Sections
9. 0909 Audio09 Audio: Sections
10. 1010 Body front section10 Body front section: Sections
11. 1111 Body rear section11 Body rear section: Sections
12. 1212 Body shell12 Body shell: Sections
13. 1313 Brakes13 Brakes: Sections
14. 1414 Wiring diagrams14 Wiring diagrams: Sections
15. 1515 Wiring diagrams - supplement15 Wiring diagrams - supplement: Sections
16. 1616 Doors16 Doors: Sections
17. 1717 Electrical units17 Electrical units: Sections
18. 1818 Fascia and panel assembly18 Fascia and panel assembly: Sections
19. 1919 Gearbox19 Gearbox: Sections
20. 2020 Heating, ventilation and air conditioning20 Heating, ventilation and air conditioning: Sections
21. 2121 Lighting21 Lighting: Sections
22. 2222 Power steering22 Power steering: Sections
23. 2323 Roof and headliner23 Roof and headliner: Sections
24. 2424 Seats24 Seats: Sections
25. 2525 Side structure25 Side structure: Sections
26. 2626 Steering26 Steering: Sections
27. 2727 Suspension27 Suspension: Sections
28. 2828 Driveshafts and wheels28 Driveshafts and wheels: Sections
29. 2929 Wipers and washers29 Wipers and washers: Sections