1. Tooling
- Make
- Fiat
- Model
- Ducato Mk3 (250) Factory Service Manual
- Year
- 2006–2017
- Section
- Gearbox: removing - refitting › 1. Tooling
ESSENTIAL : Observe the safety and cleanliness recommendations.
1. Tooling
Equipment : workshop hoist.
2. Removing
Remove :
- The power unit assembly
- The starter motor
Move aside the electrical harnesses attached to the gearbox.
Disconnect the connector from the reverse gear switch.
Figure : B2CM08QD
Sling the gearbox; Using a workshop crane.
Remove :
- The 6 bolts (1)
- The gearbox
3. Refitting
CAUTION : Adhere to the tightening torques.
CAUTION : Replace the driveshaft lip seals.
Check for the absence of leaks on the following components :
- Hydraulic clutch stop
- Crankshaft seal
- Input shaft outlet seal
Check the state of wear of the clutch.
Replace the clutch (If necessary).
Clean the input shaft and the stop guide by hand using a wire brush to eliminate any traces of oxidation.
Protect the interior of the clutch housing from splashes of grease.
N.B. : Apply KLUBERPASTE 46MR401 grease evenly to the input shaft.
Remove the surplus grease on the top of the grooves and the end of the input shaft using a cloth.
N.B. : An excess of grease will contaminate the clutch friction plate and cause noise in neutral, slipping or juddering of the clutch.
CAUTION : If the clutch disc is reused, the disc hub must be free of traces of oxidation.
Parts & tools for this job For 2006 Fiat Ducato
- PARTClutch kitSearch: Fiat Ducato 2006 clutch kit
- TOOLClutch alignment toolSearch: clutch alignment tool
- FLUIDGear oilSearch: Fiat Ducato manual gearbox oil
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