Workshop Manuals Factory service & repair Fiat
01 01 Engine - 2.2 HDi02 02 Brakes - 3.0 HDi03 03 Engine - 3.0 HDi04 04 Gearbox and clutch - 3.0 HDi05 05 Steering - 3.0 HDi06 06 Suspension - 3.0 HDi07 07 Driveshafts and wheels - 3.0 HDi08 08 Air bags09 09 Audio10 10 Body front section11 11 Body rear section12 12 Body shell13 13 Brakes14 14 Wiring diagrams15 15 Wiring diagrams - supplement16 16 Doors17 17 Electrical units18 18 Fascia and panel assembly19 19 Gearbox20 20 Heating, ventilation and air conditioning21 21 Lighting22 22 Power steering23 23 Roof and headliner24 24 Seats25 25 Side structure26 26 Steering27 27 Suspension28 28 Driveshafts and wheels29 29 Wipers and washers
Fiat Ducato Mk3 (250) Factory Service Manual (2006-2017)04 · 04 Gearbox and clutch - 3.0 HDi
04 · Transmission

1. Tooling

Make
Fiat
Model
Ducato Mk3 (250) Factory Service Manual
Year
2006–2017
Section
Gearbox: removing - refitting › 1. Tooling
04 Gearbox and clutch - 3.0 HDi1. Tooling · page 1 of 2

ESSENTIAL : Observe the safety and cleanliness recommendations.

1. Tooling

Equipment : workshop hoist.

2. Removing

Remove :

  • The power unit assembly
  • The starter motor

Move aside the electrical harnesses attached to the gearbox.
Disconnect the connector from the reverse gear switch.

Diagram showing the removal of the gearbox, highlighting three connection points labeled 1 for electrical harnesses, reverse gear switch connector, and mounting bolts.

Figure : B2CM08QD

Sling the gearbox; Using a workshop crane.

Remove :

  • The 6 bolts (1)
  • The gearbox

3. Refitting

CAUTION : Adhere to the tightening torques.

CAUTION : Replace the driveshaft lip seals.

Check for the absence of leaks on the following components :

  • Hydraulic clutch stop
  • Crankshaft seal
  • Input shaft outlet seal

Check the state of wear of the clutch.

Replace the clutch (If necessary).
Clean the input shaft and the stop guide by hand using a wire brush to eliminate any traces of oxidation.
Protect the interior of the clutch housing from splashes of grease.

N.B. : Apply KLUBERPASTE 46MR401 grease evenly to the input shaft.

Remove the surplus grease on the top of the grooves and the end of the input shaft using a cloth.

N.B. : An excess of grease will contaminate the clutch friction plate and cause noise in neutral, slipping or juddering of the clutch.

CAUTION : If the clutch disc is reused, the disc hub must be free of traces of oxidation.

Parts & tools for this job For 2006 Fiat Ducato

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