Ducato Mk3 (250) Factory Service Manual (2006-2017): 19 Gearbox

Also sold as the Peugeot Boxer (2006–2017) and Citroën Jumper (2006–2017). This manual applies to all of them.

Also for this vehicle: Ducato Factory Service Manual (2002-2006).

Choose Sections to see everything in a chapter, or a chapter title to start at its first page.

1. 0101 Engine - 2.2 HDi01 Engine - 2.2 HDi: Sections
2. 0202 Brakes - 3.0 HDi02 Brakes - 3.0 HDi: Sections
3. 0303 Engine - 3.0 HDi03 Engine - 3.0 HDi: Sections
4. 0404 Gearbox and clutch - 3.0 HDi04 Gearbox and clutch - 3.0 HDi: Sections
5. 0505 Steering - 3.0 HDi05 Steering - 3.0 HDi: Sections
6. 0606 Suspension - 3.0 HDi06 Suspension - 3.0 HDi: Sections
7. 0707 Driveshafts and wheels - 3.0 HDi07 Driveshafts and wheels - 3.0 HDi: Sections
8. 0808 Air bags08 Air bags: Sections
9. 0909 Audio09 Audio: Sections
10. 1010 Body front section10 Body front section: Sections
11. 1111 Body rear section11 Body rear section: Sections
12. 1212 Body shell12 Body shell: Sections
13. 1313 Brakes13 Brakes: Sections
14. 1414 Wiring diagrams14 Wiring diagrams: Sections
15. 1515 Wiring diagrams - supplement15 Wiring diagrams - supplement: Sections
16. 1616 Doors16 Doors: Sections
17. 1717 Electrical units17 Electrical units: Sections
18. 1818 Fascia and panel assembly18 Fascia and panel assembly: Sections
19. 1919 Gearbox19 Gearbox: Sections
    • Engine - Gearbox: removing - refitting14 pages

      • 1. Tooling
      • 2. Removing23456
      • 2.1. Turbo side
      • 2.2. Oil filter side
      • 2.3. Removing (continued)2
      • 3. Refitting23
    • Clutch: general specifications › 1. Application2
    • Clutch: tightening torque2 pages

      • 1. Clutch mechanism
      • 2.3. For the SOFIM 2.3 L engine
    • Clutch: identification - data › 1. Application2
    • Clutch mechanism: removing - refitting9 pages

      • 1. Tooling
      • 2. Removing
      • 3. Preparation for removal
      • 3.2. Greasing
      • 4. Refitting2345
    • Hydraulic clutch control: removing - refitting7 pages

      • 1. Preliminary operations
      • 2. Removing2
      • 2.1. Assembly with hydraulic clutch control slave cylinder2
      • 2.2. Fitting with hydraulic stop
      • 3.2. Fitting with hydraulic stop
    • Hydraulic clutch control: bleeding › Hydraulic clutch control: bleeding2
    • Bearing play - input shaft: checking -- adjusting3 pages

      • 1. input shaft
      • 2. Differential gears2
    • MLGU6 manual gearbox: refitting10 pages

      • 1. Refitting : Differential housing2
      • 2. Refitting : Primary and secondary shafts2345
      • 3. Refitting the gearbox casing23
    • Components internal to the gearbox29 pages

      • 1. input shaft2
      • 1.2. Re-assembling23
      • 2. output shaft23
      • 2.2. Re-assembling23
      • 3. Gearbox control plate
      • 3.2. Re-assembling2345
      • 4.2. Re-assembling23456789
      • 5. Casing
      • 5.2. clutch housing2
    • Components internal to the gearbox, MLGU6 mechanical type: stripping - assembling29 pages

      • 1. input shaft2
      • 1.2. Re-assembling23
      • 2. output shaft23
      • 2.2. Re-assembling23
      • 3. Gearbox control plate
      • 3.2. Re-assembling2345
      • 4.2. Re-assembling23456789
      • 5. Casing
      • 5.2. clutch housing2
    • Gearbox controls: removing - refitting7 pages

      • 1. Tooling
      • 2.2. In the vehicle23
      • 3. Refitting
      • 3.2. Under the vehicle
      • 5. Subsequent operations
    • Manual gearbox: dismantling7 pages

      • 1. Removing : Gearbox casing
      • 2. Removing : Primary and secondary shafts234
      • 3. Removing : Differential housing2
    • Manual gearbox: removing - refitting, type mlgu9 pages

      • 1. Tooling
      • 2.3. All engines2
      • Remove :2
      • Remove :
      • 3. Refitting23
    • Drive shaft seals: removing - refitting6 pages

      • 1. Recommended tools
      • 2. Removing
      • 2.2. On the right-hand side
      • 3. Refitting
      • 3.2. On the right-hand side
      • 3.3. On both sides
    • Manual gearbox MLGU6: drain-refill2 pages

      • 1. Tooling
      • 3. Oil quality
    • MLGU6 manual gearbox: re-assembling › MLGU6 manual gearbox: re-assembling23
    • Gearbox: stripping › Gearbox: stripping2
20. 2020 Heating, ventilation and air conditioning20 Heating, ventilation and air conditioning: Sections
21. 2121 Lighting21 Lighting: Sections
22. 2222 Power steering22 Power steering: Sections
23. 2323 Roof and headliner23 Roof and headliner: Sections
24. 2424 Seats24 Seats: Sections
25. 2525 Side structure25 Side structure: Sections
26. 2626 Steering26 Steering: Sections
27. 2727 Suspension27 Suspension: Sections
28. 2828 Driveshafts and wheels28 Driveshafts and wheels: Sections
29. 2929 Wipers and washers29 Wipers and washers: Sections