Workshop Manuals Factory service & repair Fiat
01 01 Engine - 2.2 HDi02 02 Brakes - 3.0 HDi03 03 Engine - 3.0 HDi04 04 Gearbox and clutch - 3.0 HDi05 05 Steering - 3.0 HDi06 06 Suspension - 3.0 HDi07 07 Driveshafts and wheels - 3.0 HDi08 08 Air bags09 09 Audio10 10 Body front section11 11 Body rear section12 12 Body shell13 13 Brakes14 14 Wiring diagrams15 15 Wiring diagrams - supplement16 16 Doors17 17 Electrical units18 18 Fascia and panel assembly19 19 Gearbox20 20 Heating, ventilation and air conditioning21 21 Lighting22 22 Power steering23 23 Roof and headliner24 24 Seats25 25 Side structure26 26 Steering27 27 Suspension28 28 Driveshafts and wheels29 29 Wipers and washers
Fiat Ducato Mk3 (250) Factory Service Manual (2006-2017)19 · 19 Gearbox
19 · Transmission

4.2. Re-assembling (page 6 of 9)

Make
Fiat
Model
Ducato Mk3 (250) Factory Service Manual
Year
2006–2017
Section
Components internal to the gearbox
19 Gearbox4.2. Re-assembling · page 6 of 9
  • A friction washer (8) thick : 1,6 mm
  • The flange (6)
  • Differential crown wheel (5) (Mark "c" visible)
Diagram showing a differential crown wheel with a dial gauge setup mounted on top, labeled with tool numbers [14a], [14b], [14c], [13], [15] and part 4.

Figure: B2CM04FD

Refit and tighten : The 4 securing bolts ( differential box (4)).

Tightening method for the screws (4) :

  • Pre-tightening to 2,2 ± 0,1 daN.m
  • Angular tightening of 55 ± 1,5 °

Put into place the following tools :

  • The expanding mandrel [13]
  • The dial gauge support rod [14a]; Using a washer and a nut; Pinch the differential carrier
  • The dial gauge support rod [14c]
  • The dial gauge support [14b]
  • The dial gauge [15]

Rotate the assembly several times; Using tool [13].

Set the dial gauge to zero.

Take 4 measurements at ? 90? of the clearance operating tool [13] vertically.

CAUTION : Maximum axial play 0,1 mm; If the result of the measurement is above this value, replace the friction washer to obtain the correct clearance.

N.B. : The friction washers are available in 7 different thicknesses : 1,55; 1,60; 1,65; 1,70; 1,75; 1,80; 1,85 mm.

Parts & tools for this job For 2006 Fiat Ducato

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