Workshop Manuals Factory service & repair Fiat
01 01 Engine - 2.2 HDi02 02 Brakes - 3.0 HDi03 03 Engine - 3.0 HDi04 04 Gearbox and clutch - 3.0 HDi05 05 Steering - 3.0 HDi06 06 Suspension - 3.0 HDi07 07 Driveshafts and wheels - 3.0 HDi08 08 Air bags09 09 Audio10 10 Body front section11 11 Body rear section12 12 Body shell13 13 Brakes14 14 Wiring diagrams15 15 Wiring diagrams - supplement16 16 Doors17 17 Electrical units18 18 Fascia and panel assembly19 19 Gearbox20 20 Heating, ventilation and air conditioning21 21 Lighting22 22 Power steering23 23 Roof and headliner24 24 Seats25 25 Side structure26 26 Steering27 27 Suspension28 28 Driveshafts and wheels29 29 Wipers and washers
Fiat Ducato Mk3 (250) Factory Service Manual (2006-2017)02 · 02 Brakes - 3.0 HDi
02 · Brakes

3. Cleaning

Make
Fiat
Model
Ducato Mk3 (250) Factory Service Manual
Year
2006–2017
Section
Front brake pads: removing - refitting › 3. Cleaning
02 Brakes - 3.0 HDi3. Cleaning
Diagram of a front brake caliper assembly with callout lines pointing to the caliper (3), brake pads (4), and springs (5).

Figure : B3FP7JMD

Tilt the brake caliper (3).

Remove :

  • The brake pads (4)
  • The springs (5)

Push the pistons back; Using FACOM D60A pliers.

CAUTION : Check the brake fluid level.

3. Cleaning

ESSENTIAL : Do not use compressed air to clean the brakes.

3.1. 1st possibility

Clean the brake disc and caliper (3); With a recommended brake cleaning product.

Allow to dry and to drain.

Wipe; Using a paper cloth.

3.2. 2nd possibility

Use an approved dedusting instrument (see tools and equipment catalogue).

Visually check :

  • Around the pistons for leak
  • That the protective gaiters are in good condition and correctly adjusted
  • The disc for wear

Check the sliding of the brake caliper studs (3).

4. Refitting

CAUTION : Adhere to the tightening torques [i icon].

Check the condition of the stud gaiters.

Refit :

  • The springs (5)
  • The brake pads (4)

Fold back the brake caliper (3).

Refit : The new stud (2) (Pre-coated with a thread-locking product).

Tighten : The pillar screw (2).

Replace the rubber protector (at "b").

Connect the electric harness (1) (Brake pads worn warning light) (at "a").

CAUTION : Apply the brakes, with the engine running, several times before driving the vehicle.

Check the operation of the brakes.

Check the brake fluid level and top up if necessary.

Fit the wheels.

Return the vehicle to its wheels.

Tighten the wheel bolts [i icon].

Parts & tools for this job For 2006 Fiat Ducato

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