Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Multipla Factory Service Manual (1998-2010)22 · Fault diagnosis
22 · Diagnostics

Brake pedal hard

Make
Fiat
Model
Multipla Factory Service Manual
Year
1998–2010
Section
Braking system › Brake pedal hard
Fault diagnosisBrake pedal hard

BRAKE PEDAL HARD

When the brake pedal is pressed, stiffness is felt during the pedal travel.

Results of the tests
1CHECK WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Connect the diagnostic equipment (Examiner or other instruments) to the diagnostic socket

Check that there are no faults in the ABS control unit

Continue to Step 2An error is detected in the control unitContinue according to the instructions for the diagnostic equipment
Lack of dialogue with the control unit

Refit:

  • the connection between the ABS control unit and the diagnostic connector
  • the ABS control unit supply See E7020 ABS
2ACTIVE DIAGNOSIS WITH DIAGNOSTIC EQUIPMENTAll OKProblems metOperation

Using the diagnostic equipment (Examiner or other instruments) carry out the active diagnosis of:

  • pump motor
  • soleonoids
Continue to Step 3A fault is detected in the pump or in a solenoid valveReplace electrohydraulic unit-electronic control unit Op. 3340A12
3CHECK VACUUM PIPEAll OKProblems metOperation
Check condition and fitting of vacuum pipeContinue to Step 4Pipe fitted incorrectly or bentRefit correctly
Pipe damagedReplace the vacuum pipe Op. 3310D24
4CHECK ON NON-RETURN VALVEAll OKProblems metOperation
Check that the non-return valve is working properlyContinue to Step 5Non-return valve not working properlyReplace non-return valve Op. 3330D20
5CHECK BRAKE SERVOAll OKProblems metOperation
Check that brake servo is working properly: See Test 3330DA Check operation of brake servoContinue to Step 6Brake servo not working properlyReplace the servo unit Op. 3330D10
6CHECK ENGINE VACUUMAll OKProblems metOperation

1.9 JTD 8V

ABS

Check vacuum in vacuum circuit:Continue to Step 7Vacuum value incorrectReplace brake servo vacuum unit Op. 3330D30

1.6 16v

ABS

Continue to Step 7
7CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsSearch for the fault starting from another symptom'

When the brake pedal is pressed, stiffness is felt during the pedal travel.

Results of the tests
1CHECK VACUUM PIPEAll OKProblems metOperation
Check condition and fitting of vacuum pipeContinue to Step 2Pipe fitted incorrectly or bentRefit correctly
Pipe damagedReplace the vacuum pipe Op. 3310D24
2CHECK ON NON-RETURN VALVEAll OKProblems metOperation
Check that the non-return valve is working properlyContinue to Step 3Non-return valve not working properlyReplace non-return valve Op. 3330D20
3CHECK BRAKE SERVOAll OKProblems metOperation
Check that brake servo is working properly: See Test 3330DA Check operation of brake servoContinue to Step 4Brake servo not working properlyReplace the servo unit Op. 3330D10
4CHECK ENGINE VACUUMAll OKProblems metOperation

1.9 JTD 8V

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Check vacuum in vacuum circuit:Continue to Step 5Vacuum value incorrectReplace brake servo vacuum unit Op. 3330D30

1.6 16v

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Continue to Step 5
5CHECK ON CORRECT OPERATIONAll OKProblems metOperation
Check that the fault is no longer presentEnd of diagnosisFault persistsSearch for the fault starting from another symptom'

Parts & tools for this job For 1998 Fiat Multipla

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