Workshop Manuals Factory service & repair Fiat
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Fiat Ulysse Factory Service Manual (2002-2010)08 · Engine
08 · Engine

Engind front cover - r r

Make
Fiat
Model
Ulysse Factory Service Manual
Year
2002–2010
Section
Crankcase sump and covers › Engind front cover - r r
EngineEngind front cover - r r

ENGIND FRONT COVER - R R

Operation 1020D17 · OIL SEALS ON CRANKSHAFT

3.0 24V V6

Removing

- Carry out

Op. 1004D40 ENGINE - POSITION ON STAND AND REMOVE

1. Undo the bolt (1a) fixing the timing belt moving tensioner, then loosen the bolts (1b) and the nut (1c) on the moving tensioner.

2. Rotate the tensioner roller cam in a clockwise direction.

3. Remove the upper winding roller, then remove the timing belt starting from the tensioner roller and the water pump.

ENGIND FRONT COVER - R R

1. Undo the retaining bolts (1a) and remove the air conditioning compressor (1b).

ENGIND FRONT COVER - R R

1. Undo the bolts (1a) and remove the air conditioning compressor support (1b) and support (1c).

ENGIND FRONT COVER - R R

1. Fit the flywheel lock.

2. Undo the bolt (2a) and remove the timing belt toothed drive pulley (2b).

DescriptionCodeFunction
1Counter-torque1.860.846.00Flywheel lock
ENGIND FRONT COVER - R R

1. Undo the fixing bolts (1a) and remove the crankshaft front oil seal cover with built-in oil pump (1b).

ENGIND FRONT COVER - R R

Refitting

1. Position the oil pump (1a) on the lower crankcase and screw in the fixing bolts (1b) without tightening them.

2. Fit the oil seal (2a) using the tool (2b).

DescriptionCodeFunction
2bTool for fitting oil seal1.870.896.000Fitting crankshaft oil seal front cover seal (timing side)
ENGIND FRONT COVER - R R

1. Tighten the bolts (1a) fixing the crankcase front cover with built-in oil pump (1a) following the procedure described below and the tightening order given in the diagram for each stage.

- Pre-tighten the oil pump fixing bolts to the value given in the table.

Value daNmFasteningComponentØ
(pre-tightening) 0.5BoltENGINE OIL PUMPM

- Tighten the bolts fixing the oil pump to the recommended torque.

- Carry out the tightening several times following the order given until each bolt is at the recommended torque.

Value daNmFasteningComponentØ
(-) 0.8BoltENGINE OIL PUMPM
ENGIND FRONT COVER - R R

Apply FRENETANCH thread-locking agent or a similar product to the drive pulley fixing bolt.

1. Fit the drive pulley (1a) on the crankshaft, then tighten the fixing bolt (1b) to the recommended torque with the flywheel lock fitted.

Value daNmFasteningComponentØ
(-) 4 + 80°BoltDRIVE PULLEY(PULLIES) TIMINGM

2. Remove the flywheel lock.

3. Rotate the crankshaft to align the opening (3a) in the drive pulley with the opening in the crankcase, then insert the tool (3b) for timing the crankshaft.

DescriptionCodeFunction
2Counter-torque1.860.846.000Flywheel retainer
DescriptionCodeFunction
3bToothed timing pullies retaining tool1.870.893.000Timing pullies reaction pins
ENGIND FRONT COVER - R R

1. In order to lock the timing pullies in the correct timing position, insert the retaining tools in the special housings in the camshaft pullies and fit a pin in the crankshaft housing.

DescriptionCodeFunction
1aToothed timing pullies retaining tool1.870.893.000Timing pullies reaction pins
ENGIND FRONT COVER - R R

- Position the air conditioning compressor mounting brackets, then tighten the bolts fixing them to the crankcase to the recommended torque.

Value daNmFasteningComponentØ
(lower crankcase) 4BoltCOMPRESSOR MOUNT (AC)M10 X 1.5

- Position the air conditioning compressor on the supports and tighten the fixing bolts.

- Remove the timing pulley retaining pins.

DescriptionCodeFunction
Toothed timing pullies retaining tool1.870.893.000Timing pullies reaction pins

- Rotate the crankshaft through two revolutions in its direction of rotation to allow the timing belt to bed in.

Parts & tools for this job For 2002 Fiat Ulysse

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