<x>COOLANT MANIFOLD IN CYLINDER HEAD - R&R</x>
- Make
- Fiat
- Model
- Ulysse Factory Service Manual
- Year
- 2002–2010
- Section
- Engine cooling › <x>COOLANT MANIFOLD IN CYLINDER HEAD - R&R</x>
<x>COOLANT MANIFOLD IN CYLINDER HEAD - R&R</x>
Removing
Position the vehicle on a lift.
Disconnect the negative battery terminal.
| Description | Connector | |
|---|---|---|
| Battery |
See
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
See
Op. 5010B18 HEATING VENTILATION UNIT AIR INTAKE - R+R
See
Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R
See
Op. 7210E22 R.R. WINDSCREEN BASE TRIM
See
Op. 1016A42 LEFT HAND CYLINDER HEAD IGNITION COIL COVER - R+R
See
Op. 1048A47 SLEEVE FROM RIGID PIPE TO THROTTLE BODY - R R
See
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
See
Op. 1088D34 RIGID PIPE/CONNECTOR (ONE) FOR ENGINE COOLING CIRCUIT - R.R.
See
Op. 1088C30 THERMOSTAT UNIT - R+R
1. Loosen collar (1a) and remove pipe (1b) from coolant manifold to radiator.
| Description | Code | Function | |
|---|---|---|---|
| 1a | Caliper | Band opening |
2. Loosen collar (2a) and remove pipe (2b) from engine oil heat exchanger to coolant manifold.
| Description | Code | Function | |
|---|---|---|---|
| 2a | Caliper | Band opening |
3. Loosen collar (3a) and remove pipe (3b) from heater to coolant manifold
| Description | Code | Function | |
|---|---|---|---|
| 3a | Caliper | Band opening |
4. Unscrew (6) bolts (4a) and remove coolant manifold from cylinder heads (4b).
Refitting
1. Working at the bench, replace gaskets (1a) and (1b) from coolant manifold (1c).
Position coolant manifold on the cylinder heads.
Tighten the (6) bolts to the recommended torque.
| Value daNm | Fastening | Component | dia | |
|---|---|---|---|---|
| 0.8 | Bolts | COOLANT MANIFOLD ON CYLINDER HEADS - R&R |
Connect the pipe from heater to coolant manifold and restore the retaining band.
| Description | Code | Function | |
|---|---|---|---|
| Caliper | Band opening |
Connect the pipe from the engine oil heat exchanger to the coolant manifold and restore the retaining band.
| Description | Code | Function | |
|---|---|---|---|
| Caliper | Band opening |
Connect the pipe from the coolant manifold to the radiator and restore the retaining band.
| Description | Code | Function | |
|---|---|---|---|
| Caliper | Band opening |
See
Op. 1088C30 THERMOSTAT UNIT - R+R
See
Op. 1088D34 RIGID PIPE/CONNECTOR (ONE) FOR ENGINE COOLING CIRCUIT - R.R.
See
Op. 1048A10 AIR FILTER ASSEMBLY - R.R.
See
Op. 1048A47 SLEEVE FROM RIGID PIPE TO THROTTLE BODY - R R
See
Op. 1016A42 LEFT HAND CYLINDER HEAD IGNITION COIL COVER - R+R
See
Op. 7210E22 R.R. WINDSCREEN BASE TRIM
See
Op. 5050B34 WINDSCREEN WIPER ARM/S COMPLETE WITH BLADE - R+R
See
Op. 5010B18 CLIMATE CONTROL UNIT AIR INTAKE - R.R.
See
Op. 7055B54 UNDER ENGINE PROTECTION/GUARD - R.R.
Connect the negative battery terminal.
| Description | Connector | |
|---|---|---|
| Battery |
See
Op. 0010T21 ENGINE COOLANT - CHECK DENSITY AND CHANGE, IF NECESSARY
Remove the vehicle from the lift.
Parts & tools for this job For 2002 Fiat Ulysse
- PARTEngine gasket setSearch: Fiat Ulysse 2002 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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