Fuel tank - r + r and decant fuel
- Make
- Fiat
- Model
- Ulysse Factory Service Manual
- Year
- 2002–2010
- Section
- Fuel tank and pipes › Fuel tank - r + r and decant fuel
FUEL TANK - R + R AND DECANT FUEL
- Op. not available
Removing
Position the vehicle on a lift.
Disconnect the negative battery terminal.
Op. 4450B06 LEFT REAR WHEEL R R
1. Undo and remove the fuel filler pipe cap.
1. Undo the fixing bolts (1a) and remove the fuel flap (1b) from the housing.
2. Acting on the throttle (2a), separate the flap from the opening cable (2b).
1. Undo the fixing bolt (1a) and remove the filler pipe housing seal (1b).
1. Undo the bolts (1a) fixing the fuel filler pipe (1b).
1. Disconnect the breather pipe.
1. Disconnect the electrical connection for the submerged pump.
2. Disconnect the fuel supply and return pipes from the rapid connectors.
3. Disconnect the connector.
Position a hydraulic jack with a suitable support under the fuel tank.
1. Undo the bolts fixing the tank to the bodyshell.
2. Lower the hydraulic jack and remove the fuel tank.
Refitting
Fit the fuel tank on the support tool and fit it in the special housing.
Tighten the bolts fixing fuel tank support belts to torque.
Remove the hydraulic jack and support from underneath the tank.
Connect the electrical connection for the submerged pump.
Connect the fuel supply and return pipes to the rapid connectors.
Connect the connector.
Connect the breather pipe.
Position the filler pipe in the housing and tighten the fixing bolts.
Fit the seal in the filler housing and tighten the fixing bolt.
Connect the flap opening control cable to the flap and titghten the bolts fixing the fuel flap to the bodyshell.
Fit the fuel filler pipe plug.
Op. 4450B06 LEFT REAR WHEEL R R
Connect the negative battery terminal.
Remove the vehicle from the lift. Remove the vehicle from the lift.
Op. 1040A20 FUEL TANK - R + R AND DECANT FUEL FOR VERSIONS WITH EVAPORATION CONTROL SYSTEM
Removing
Position the vehicle on a lift.
Disconnect the negative battery terminal.
Position the reservoir drain device in the filler fitting.
To facilitate the operation, raise the vehicle slightly at the left rear.
Proceed to drain.
The fuel contains an additive required by the particulate filter.
it is therefore important to put back all the fuel removed from the tank.
Because this fuel contains an additive, it CANNOT be used for engines without a particulate filter.
.
Op. 4450B06 LEFT REAR WHEEL R R
1. Undo and remove the fuel filler pipe cap.
1. Undo the fixing bolts (1a) and remove the fuel flap (1b) from the housing.
2. Acting on the throttle (2a), separate the flap from the opening cable (2b).
1. Undo the fixing bolt (1a) and remove the filler pipe housing seal (1b).
1. Undo the bolts (1a) fixing the fuel filler pipe (1b).
1. Disconnect the breather pipe.
1. Disconnect the electrical connection for the submerged pump.
2. Disconnect the fuel supply and return pipes from the rapid connectors.
3. Disconnect the pipe connector.
1. Disconnect the rapid connectors from the FAP additive reservoir.
Disconnect the electrical connection for the particulate filter system injector.
Position a hydraulic jack with a suitable support under the fuel tank.
1. Undo the bolts fixing the tank to the bodyshell.
2. Lower the hydraulic jack and remove the fuel tank.
Refitting
Fit the fuel tank on the support tool and fit it in the special housing.
Tighten the bolts fixing fuel tank support belts to torque.
Remove the hydraulic jack and support from underneath the tank.
Connect the electrical connection for the submerged pump.
Connect the fuel supply and return pipes to the rapid connectors.
Connect the rapid pipe connectors to the particulate filter system additive reservoir.
Disconnect the electrical connection for the particulate filter system injector.
Connect the connector.
Connect the breather pipe.
Position the filler pipe in the housing and tighten the fixing bolts.
Fit the seal in the filler housing and tighten the fixing bolt.
Connect the flap opening control cable to the flap and titghten the bolts fixing the fuel flap to the bodyshell.
If the fuel drawn off during draining cannot be reused (presence of water or impurities)
Proceed as follows:
- Position the filler fitting cap.
- Turn on the contact for 5 seconds.
- Turn off the contact
- Add the fuel.
This operation allows the additive calculator to inject the quantity of additive corresponding to the amount of diesel added.
Fit the fuel filler pipe cap.
Op. 4450B06 LEFT REAR WHEEL R R
Connect the negative battery terminal.
Remove the vehicle from the lift.
Parts & tools for this job For 2002 Fiat Ulysse
- PARTEngine gasket setSearch: Fiat Ulysse 2002 engine gasket set
- TOOLTorque wrenchSearch: 3/8 inch torque wrench
- TOOLFeeler gauge setSearch: feeler gauge set
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