| Removal and Installation Special Tool(s) | | Remover/Installer, Cooling Hose Clamp 303-397 (24-003) | | | -
Secure the air conditioning (A/C) condenser to the front panel (if equipped). | | | -
Remove the right-hand head lamp assembly.
For additional information, refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
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Remove the charge air cooler outlet pipe support bracket retaining bolt. | | | -
Drain the cooling system.
For additional information, refer to: Cooling System Draining, Filling and Bleeding (303-03F Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel, General Procedures).
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Remove the cooling fan motor and shroud.
For additional information, refer to: Cooling Fan Motor and Shroud (303-03F Engine Cooling - 1.8L Duratorq-TDCi (Lynx) Diesel, Removal and Installation).
| 6. Remove the components in the order indicated in the following illustration(s) and table(s). 3 - Radiator lower coolant hose 5 - Radiator upper coolant hose 7 - Coolant expansion tank to radiator coolant hose 11 - Radiator upper insulators 7. To install, reverse the removal procedure. Removal Details Item 1 : Charge air cooler retaining bolts | | -
Detach the charge air cooler from the radiator charge air cooler support brackets. | | | -
Secure the charge air cooler to the front body panel. | Item 2 : Radiator lower coolant hose retaining clamp | | -
Using the special tool, disconnect the radiator lower coolant hose. | Item 4 : Radiator upper coolant hose retaining clamp | | -
Using the special tool, disconnect the radiator upper coolant hose. | Item 6 : Coolant expansion tank to radiator coolant hose retaining clamp | | -
Using the special tool, disconnect the coolant expansion tank to radiator coolant hose retaining clamp. | Item 8 : Radiator support bracket | | -
With the aid of another technician, support the radiator. | | | -
Disconnect the relay electrical connector (if equipped). | Item 9 : Radiator CAUTION:Care must be taken not to damage the cooling fins and tubes of the coolant radiator and the A/C condenser when removing the coolant radiator. Failure to follow this instruction could result in coolant leaks or engine overheat. Installation Details Item 10 : Radiator lower insulators CAUTION:Inspect the radiator lower insulators for signs of cracking, splitting or damage. Install new radiator lower insulators as necessary. Failure to follow this instruction may result in damage to the radiator. Item 8 : Radiator support bracket | | -
With the aid of another technician, install the radiator support bracket. - Install the 30mm M8 bolts leaving 15mm of thread exposed.
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Connect the relay electrical connector (if equipped). | |
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