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303-04D Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel > < Fuel Charging Wiring Harness

C-MAX 2003.75 (06.2003-)

Fuel Charging and Controls - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) - Fuel Injection Supply Manifold C-MAX 2003.75 (06/2003-)
Removal and Installation

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
  1. Release the fuel system pressure. For additional information, refer to Section  310-00 Fuel System - General Information.
  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

  1. Remove the engine upper cover.

4. Remove the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Fuel pulse damper vacuum line
2
-
Fuel injector(s) electrical connector(s)
3
-
Fuel charging wiring harness
See Removal Detail
4
-
Fuel injection supply manifold fuel supply line
See Removal Detail
5
-
Fuel injection supply manifold and fuel injectors
6
-
Fuel injector retaining clips
See Removal Detail
7
-
Fuel injector(s)

5. To install, reverse the removal procedure.

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable vapors are always present and may ignite. Failure to follow these instructions may result in personal injury.
WARNING:
WARNING:This procedure involves fuel handling. Be prepared for fuel spillage at all times and always observe fuel handling precautions. Failure to follow these instructions may result in personal injury.
  1. Initialize the door window motors. For additional information, refer to Section  501-11 Glass, Frames and Mechanisms.

Removal Details

Item 3 : Fuel charging wiring harness

  1. Detach the fuel charging wiring harness retaining clips from the fuel injection supply manifold.

Item 4 : Fuel injection supply manifold fuel supply line

  1. Disconnect the fuel supply line from the fuel injection supply manifold. For additional information, refer to Section  310-00 Fuel System - General Information.

Item 6 : Fuel injector retaining clips
  1. Remove the fuel injector retaining clips.
    • Discard the fuel injector retaining clips.

303-04D Fuel Charging and Controls - 1.6L Duratorq-TDCi (DV) Diesel > < Fuel Charging Wiring Harness