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Diagnosis and Testing > < 308-03 Manual Transmission-Transaxle|Specifications
Manual Transmission/Transaxle - Manual Transaxle Cougar 1999 (08/1998-01/2001)
Description and Operation

MTX-75 transaxle - Vehicles built up to 01/2000

 
Item
Part Number
Description
1
-
Transaxle housing, clutch side
2
-
Clutch slave cylinder
3
-
Differential
4
-
Output shaft
5
-
Input shaft
6
-
Transaxle housing
7
-
Selector mechanism

MTX-75 transaxle - Vehicles built 01/2000 onwards

 
Item
Part Number
Description
1
-
Transaxle housing, clutch side
2
-
Clutch slave cylinder
3
-
Differential
4
-
Output shaft
5
-
Input shaft
6
-
Transaxle housing
7
-
Selector mechanism

The MTX-75 manual transaxle is a 2-shaft transaxle.

MTX-75 means:

  • M: Manual
  • T: Transmission
  • X: Transaxle (front wheel drive)
  • 75: Distance between input and output shaft in mm.

The aluminum transaxle housing comprises two closed sections. Additional reinforcement ribbing has been added to the transaxle housing to reduce noise and vibrations.

All the gear wheels in the "2-shaft transaxle" are in constant mesh. In each gear the required transaxle ratio is achieved by means of a pair of gear wheels.

When reverse gear is selected, an idler gear changes the direction of rotation of the output shaft.

The input and output shafts run in roller bearings.

To further improve stability and gear shifting, the selector mechanism has been revised to incorporate a maintenance-free cable operating mechanism.

All the gear wheels, including reverse gear, are bevel-cut, synchronized and run on needle roller bearings.

The first, second and third gears (vehicles built up to 08/2001) are dual-synchronized.

Input and Output Shaft

General View of the Input and Output Shaft

 
Item
Part Number
Description
1
-
Reverse gear idler
2
-
Reverse gear gearing
3
-
Fifth gear gearing
4
-
Fourth gear wheel
5
-
Third and fourth gear synchronizer
6
-
Third gear wheel
7
-
Second gear gearing
8
-
First gear gearing
9
-
Input shaft
10
-
Output shaft
11
-
Output drive pinion
12
-
First gear wheel
13
-
First and second gear synchronizer
14
-
Second gear wheel
15
-
Third gear gearing
16
-
Fourth gear gearing
17
-
Fifth gear wheel
18
-
Fifth and reverse gear synchronizer
19
-
Reverse gear wheel

In neutral, none of the gears are connected to the input or output shaft via the relevant synchronizer unit. No torque is transmitted to the differential.

The input and output shafts are each seated in one roller bearing in the transaxle housing section on the clutch side and one roller bearing in the transaxle housing section on the transaxle side.

The output drive pinion is in constant mesh with the differential drive annulus.

The third and fourth gear wheels and the third and fourth gear synchronizer are located on the input shaft. The gearing for first, second and reverse gears is an integral part of the input shaft.

The first, second, fifth and reverse gear wheels and the first and second gear synchronizer and fifth and reverse gear synchronizer are located on the output shaft. On vehicles built up to 07/2000 the gearing for third and fourth gear is an integral part of the output shaft.

Differential

The main components of the differential are:

  • Output gear wheel
  • Spur gear
  • Four pinions at right angles to one another
  • Differential housing with two roller bearings

The transaxle and differential are installed in a two-part aluminum housing which is flange-mounted to the engine.

The torque is transmitted from the spur gear to the halfshafts via two differential pinions mounted on the differential pinion shaft.

When cornering, the drive wheels need to turn at different speeds as the drive wheels travel different distances. This is achieved by means of the differential pinions which turn on their own shaft and mesh with the halfshaft pinions turning at different rates.

Power Flow

First Gear

 
Item
Part Number
Description
1
-
Input shaft
2
-
Output shaft
3
-
Output drive pinion
4
-
First gear wheel
5
-
First and second gear synchronizer
6
-
First gear gearing

Second Gear

 
Item
Part Number
Description
1
-
Input shaft
2
-
Output shaft
3
-
Output drive pinion
4
-
First and second gear synchronizer
5
-
Second gear wheel
6
-
Second gear gearing

Third Gear

 
Item
Part Number
Description
1
-
Input shaft
2
-
Output shaft
3
-
Output drive pinion
4
-
Third gear gearing
5
-
Third and fourth gear synchronizer
6
-
Third gear wheel

Fourth Gear

 
Item
Part Number
Description
1
-
Input shaft
2
-
Output shaft
3
-
Output drive pinion
4
-
Fourth gear gearing
5
-
Fourth gear wheel
6
-
Third and fourth gear synchronizer

Fifth Gear

 
Item
Part Number
Description
1
-
Input shaft
2
-
Output shaft
3
-
Output drive pinion
4
-
Fifth gear wheel
5
-
Fifth and reverse gear synchronizer
6
-
Fifth gear gearing

Reverse Gear

 
Item
Part Number
Description
1
-
Input shaft
2
-
Output shaft
3
-
Output drive pinion
4
-
Fifth and reverse gear synchronizer
5
-
Reverse gear wheel
6
-
Reverse gear idler
7
-
Reverse gear gearing

Reverse Gear Idler

 
Item
Part Number
Description
1
-
Reverse gear idler shaft mounting
2
-
Thrust washer (right-hand)
3
-
Reverse gear idler
4
-
Needle roller bearing
5
-
Thrust washer (left-hand)

The reverse gear idler is driven by the input shaft. Its function is to reverse the direction of rotation of the output shaft in reverse gear.

The reverse gear idler is located on the idler gear shaft together with a needle roller bearing.

Selector Interlock Mechanism

 
Item
Part Number
Description
1
-
Selector mechanism housing
2
-
Position of first, third and fifth gear selector finger
3
-
Idle position of selector finger
4
-
Position of second, fourth and reverse gear selector finger
5
-
Selector finger
6
-
Selector shaft

The selector interlock mechanism and the selector finger are mounted on a sleeve in the selector mechanism housing and keep the selected gear engaged with the aid of a spring-loaded ball until another gear is selected.

The selector interlock mechanism has three positions.

General Illustrations

Input Shaft - Vehicles built up to 08/2001

 
Item
Part Number
Description
1
-
Roller bearing
2
-
Input shaft
3
-
Needle roller bearing for third gear wheel
4
-
Third gear wheel
5
-
Third gear inner synchronizer ring
6
-
Third gear synchronizer cone
7
-
Third gear outer synchronizer ring
8
-
Third and fourth gear synchronizer assembly
9
-
Snap ring
10
-
Fourth gear synchronizer ring
11
-
Fourth gear needle roller bearing
12
-
Fourth gear wheel
13
-
Fifth gear gearing
14
-
Snap ring
15
-
Roller bearing

Input Shaft - Vehicles built 08/2001 onwards

 
Item
Part Number
Description
1
-
Roller bearing
2
-
Input shaft
3
-
Third gear wheel needle roller bearing
4
-
Third gear wheel
5
-
Third gear synchronizer ring
6
-
Third and fourth gear synchronizer assembly
7
-
Snap ring
8
-
Fourth gear synchronizer ring
9
-
Fourth gear needle roller bearing
10
-
Fourth gear wheel
11
-
Fifth gear wheel
12
-
Snap ring
13
-
Roller bearing

Third, Fourth, Fifth and Reverse Gear Output Shaft - Vehicles built up to 07/2000

 
Item
Part Number
Description
1
-
Third gear gearing
2
-
Fourth gear gearing
3
-
Needle roller bearing
4
-
Fifth gear wheel
5
-
Fifth gear synchronizer ring
6
-
Fifth and reverse gear synchronizer assembly
7
-
Snap ring
8
-
Reverse gear synchronizer ring
9
-
Needle roller bearing
10
-
Reverse gear wheel
11
-
Roller bearing

First and Second Gear Output Shaft - Vehicles built up to 07/2000

 
Item
Part Number
Description
1
-
Output shaft
2
-
Needle roller bearing
3
-
Second gear wheel
4
-
Inner synchronizer ring
5
-
Synchronizer cone
6
-
Outer synchronizer ring
7
-
First and second gear synchronizer assembly
8
-
Snap ring
9
-
Outer synchronizer ring
10
-
Synchronizer cone
11
-
Inner synchronizer ring
12
-
Needle roller bearing
13
-
First gear wheel
14
-
Output drive pinion
15
-
Snap ring
16
-
Roller bearing

Output Shaft - Vehicles built 08/2000 onwards

 
Item
Part Number
Description
1
-
Roller bearing
2
-
Output drive pinion
3
-
Output shaft
4
-
First gear needle roller bearing
5
-
First gear wheel
6
-
First gear inner synchronizer ring
7
-
First gear synchronizer cone
8
-
First gear outer synchronizer ring
9
-
First and second gear synchronizer assembly
10
-
Snap ring
11
-
Second gear synchronizer ring
12
-
Second gear synchronizer cone
13
-
Second gear inner synchronizer ring
14
-
Second gear wheel
15
-
Second gear needle roller bearing
16
-
Third gear wheel
17
-
Fourth gear wheel
18
-
Snap ring
19
-
Fifth gear needle roller bearing
20
-
Fifth gear wheel
21
-
Fifth gear synchronizer ring
22
-
Fifth gear and reverse gear synchronizer assembly
23
-
Snap ring
24
-
Reverse gear synchronizer ring
25
-
Reverse gear needle roller bearing
26
-
Reverse gear wheel
27
-
Roller bearing

Selector Mechanism - Vehicles built up to 01/2000

 
Item
Part Number
Description
1
-
Reversing lamp switch
2
-
Selector finger
3
-
Selector finger bracket
4
-
Selector shaft
5
-
Selector gate
6
-
Selector mechanism housing
7
-
Selector lever
8
-
Gearshift lever
9
-
Selector mechanism cover

Selector Mechanism Housing - Vehicles built up to 01/2000

 
Item
Part Number
Description
1
-
Selector mechanism housing
2
-
Guide bracket - gearshift and selector lever shaft
3
-
Selector joint
4
-
Selector lever and selector lever shaft
5
-
Gearshift lever shaft
6
-
Oil seal
7
-
Needle roller bearing

Selector Gate - Vehicles built up to 01/2000

 
Item
Part Number
Description
1
-
Selector gate
2
-
Selector shaft ball sleeve
3
-
Selector finger
4
-
Selector finger bracket and ball of selector interlock mechanism

Diagnosis and Testing > < 308-03 Manual Transmission-Transaxle|Specifications