Cougar 1999 (08.1998-01.2001) Workshop Manual Manual Pages - Full Index

Cougar 1999 (08.1998-01.2001) Workshop Manual

• Mechanical Repairs
  • 1 General Information
    • 100 Service Information
      • 100-00 General Information
        • Description and Operation
          • About This Manual
          • Standard Workshop Practices
          • Health and Safety Precautions
          • Solvents, Sealants and Adhesives
      • 100-01 Identification Codes
        • Description and Operation
          • Identification Codes
      • 100-02 Jacking and Lifting
        • Description and Operation
          • 100-02 Jacking and Lifting|Jacking
          • 100-02 Jacking and Lifting|Lifting
      • 100-04 Noise, Vibration and Harshness
        • Description and Operation
          • Noise, Vibration and Harshness (NVH)
          • Diagnosis and Testing
            • Noise, Vibration and Harshness (NVH)
            • General Procedures
              • Powertrain-Drivetrain Mount Neutralizing
              • Exhaust System Neutralizing
  • 2 Chassis
    • 204 Suspension
      • 204-00 Suspension System - General Information
        • 204-00 Suspension System - General Information|Specifications
        • Diagnosis and Testing
          • Suspension System
          • General Procedures
            • Front Toe Adjustment
            • Rear Toe Adjustment
            • Wheel Bearing Inspection
      • 204-01 Front Suspension
        • 204-01 Front Suspension|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Suspension
            • Removal and Installation
              • Front Wheel Bearing
              • Lower Arm LH
              • Lower Arm RH
              • Front Stabilizer Bar
              • Wheel Knuckle
              • Front Strut and Spring Assembly
              • Disassembly and Assembly
                • Front Strut and Spring Assembly
          • Front Suspension
      • 204-02 Rear Suspension
        • Description and Operation
          • Rear Suspension
          • Diagnosis and Testing
            • Rear Suspension
            • Removal and Installation
              • Wheel Hub
              • Front Lower Arm
              • Rear Stabilizer Bar
              • Rear Lower Arm
              • Diagnosis and Testing|Removal and Installation|Tie Bar
              • Wheel Spindle
              • Rear Strut and Spring Assembly
              • Crossmember
              • Disassembly and Assembly
                • Rear Strut and Spring Assembly
        • 204-02 Rear Suspension|Specifications
      • 204-04 Wheels and Tires
        • 204-04 Wheels and Tires|Specifications
        • Description and Operation
          • Safety Precautions
          • Wheels and Tires
          • Diagnosis and Testing
            • Wheels and Tires
            • Removal and Installation
              • Wheel and Tire
    • 205 Driveline
      • 205-04 Front Drive Halfshafts
        • 205-04 Front Drive Halfshafts|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Front Drive Halfshafts
            • Removal and Installation
              • Front Halfshaft RH
              • Front Halfshaft LH
              • Intermediate Shaft
              • Disassembly and Assembly
                • Front Halfshaft
          • Front Drive Halfshafts
    • 206 Brake System
      • 206-00 Brake System - General Information
        • 206-00 Brake System - General Information|Specifications
        • Description and Operation
          • Brake System
          • Diagnosis and Testing
            • Brake System
            • General Procedures
              • Brake System Bleeding
              • Brake System Pressure Bleeding
              • Brake System Leak Check
      • 206-03 Front Disc Brake
        • 206-03 Front Disc Brake|Specifications
        • Description and Operation
          • Front Disc Brake
          • Diagnosis and Testing
            • Front Disc Brake
            • Removal and Installation
              • Brake Pads
              • Brake Disc
              • Brake Caliper
      • 206-04 Rear Disc Brake
        • 206-04 Rear Disc Brake|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Rear Disc Brake
            • Removal and Installation
              • Brake Caliper
              • Brake Pads
              • Brake Disc
          • Rear Disc Brake
      • 206-05 Parking Brake and Actuation
        • 206-05 Parking Brake and Actuation|Specifications
        • Description and Operation
          • Parking Brake
          • Diagnosis and Testing
            • Parking Brake
            • Removal and Installation
              • Parking Brake Control
              • Parking Brake Rear Cables
      • 206-06 Hydraulic Brake Actuation
        • Description and Operation
          • Hydraulic Brake Actuation
          • Diagnosis and Testing
            • Hydraulic Brake Actuation
            • Removal and Installation
              • Brake Pedal and Bracket - LHD, Vehicles With: Manual Transaxle
              • Brake Pedal and Bracket - RHD, Vehicles With: Manual Transaxle
              • Brake Pedal and Bracket - LHD, Vehicles With: Automatic Transaxle
              • Brake Master Cylinder
              • Brake Pedal and Bracket - RHD, Vehicles With: Automatic Transaxle
              • Brake Fluid Reservoir
              • Brake Pedal Cross-Shaft Bearing - RHD
              • Brake Pedal Cross-Shaft - RHD
        • 206-06 Hydraulic Brake Actuation|Specifications
      • 206-07 Power Brake Actuation
        • 206-07 Power Brake Actuation|Specifications
        • Description and Operation
          • Brake Booster
          • Diagnosis and Testing
            • Power Brake System
            • Removal and Installation
              • Brake Booster - 2.0L
              • Brake Booster - 2.5L
      • 206-09A Anti-Lock Control
        • 206-09A Anti-Lock Control|Specifications
        • Description and Operation
          • Anti-Lock Control
          • Diagnosis and Testing
            • Anti-Lock Control
            • Removal and Installation
              • Hydraulic Control Unit (HCU) - 2.0L LHD
              • Hydraulic Control Unit (HCU) - 2.0L RHD
              • Hydraulic Control Unit (HCU) - 2.5L LHD
              • Hydraulic Control Unit (HCU) - 2.5L RHD
              • Front Wheel Speed Sensor
              • Rear Wheel Speed Sensor
      • 206-09B Anti-Lock Control - Traction Control
        • Description and Operation
          • Anti-Lock Control - Traction Control
          • Diagnosis and Testing
            • Anti-Lock Control - Traction Control
            • Removal and Installation
              • Hydraulic Control Unit (HCU)
              • Rear Wheel Speed Sensor
              • Front Wheel Speed Sensor
    • 211 Steering System
      • 211-00 Steering System - General Information
        • 211-00 Steering System - General Information|Specifications
        • Description and Operation
          • Steering System
          • Diagnosis and Testing
            • Steering System
            • General Procedures
              • Power Steering System Flushing
              • Power Steering System Bleeding
              • Power Steering System Purging
              • Power Steering System Filling
      • 211-02 Power Steering
        • 211-02 Power Steering|Specifications
        • Description and Operation
          • Power Steering
          • Diagnosis and Testing
            • Power Steering
            • General Procedures
              • Start Up Procedure After Power Steering Pump-Gear Overhaul
              • Removal and Installation
                • Power Steering Fluid Reservoir
                • Power Steering Pump - 2.0L
                • Power Steering Pump - 2.5L
                • Power Steering Fluid Cooler
                • Steering Gear
      • 211-03 Steering Linkage
        • 211-03 Steering Linkage|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Steering Linkage
            • Removal and Installation
              • Tie Rod End
              • Steering Gear Boot
          • Steering Linkage
      • 211-04 Steering Column
        • 211-04 Steering Column|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Steering Column
            • Removal and Installation
              • Steering Wheel
              • Steering Column
              • Clockspring
              • Steering Column Flexible Coupling
              • Disassembly and Assembly
                • Steering Column
          • Steering Column
      • 211-05 Steering Column Switches
        • Description and Operation
          • Steering Column Switches
          • Diagnosis and Testing
            • Steering Column Switches
            • Removal and Installation
              • Ignition Switch
              • Key Release Interlock Actuator
  • 3 Powertrain
    • 303 Engine
      • 303-00 Engine System - General Information
        • Description and Operation
          • 303-00 Engine System - General Information|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • General Procedures
              • Camshaft Bearing Journal Diameter
              • Camshaft End Play
              • Camshaft Bearing Journal Clearance
              • Camshaft Surface Inspection
              • Crankshaft Main Bearing Journal Clearance
              • Camshaft Lobe Lift
              • Crankshaft End Play
              • Cylinder Bore Out-of-Round
              • Piston Pin to Bore Diameter
              • Piston Inspection
              • Piston Diameter
              • Piston Ring End Gap
              • Piston to Cylinder Bore Clearance
              • Piston Pin Diameter
              • Piston Ring-to-Groove Clearance
              • Connecting Rod Cleaning
              • Connecting Rod Large End Bore
              • Valve Stem Diameter
              • Valve Spring Free Length
              • Valve Clearance - 2.5L
              • Flywheel Inspection
              • Valve Seat Inspection
              • Flywheel Clutch Surface Inspection
              • Cylinder Head Distortion
              • Exhaust Manifold Cleaning and Inspection
              • Bearing Inspection
        • 303-00 Engine System - General Information|Specifications
      • 303-01A Engine - 2.0L
        • Description and Operation
          • 303-01A Engine - 2.0L|Engine
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Intake Manifold
              • Valve Cover
              • Crankshaft Front Seal
              • Timing Belt Cover
              • Valve Springs
              • Valve Seals
              • In-vehicle Repair|Valves
              • Camshafts
              • Camshaft Seal
              • Timing Belt
              • Exhaust Manifold
              • Cylinder Head
              • In-vehicle Repair|Oil Pan
              • Oil Pump
              • Crankshaft Rear Seal
              • Removal
                • In-vehicle Repair|Engine
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Assembly
                    • Assembly|Engine
                    • Installation
                      • Assembly|Installation|Engine
        • 303-01A Engine - 2.0L|Specifications
      • 303-01B Engine - 2.5L
        • 303-01B Engine - 2.5L|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Engine
            • In-vehicle Repair
              • Upper Intake Manifold
              • Lower Intake Manifold
              • Valve Cover LH
              • Valve Cover RH
              • Crankshaft Pulley
              • Crankshaft Front Seal
              • Engine Front Cover
              • Valve Springs
              • Camshafts LH
              • Valve Seals
              • Camshafts RH
              • Camshaft Seal
              • Timing Chain
              • Camshaft Followers
              • Exhaust Manifold LH
              • Exhaust Manifold RH
              • Cylinder Head LH
              • Cylinder Head RH
              • Oil Cooler
              • Crankshaft Rear Seal
              • In-vehicle Repair|Oil Pan
              • Engine Front Mount
              • Removal
                • Engine - Vehicles With: Manual Transaxle
                • Engine - Vehicles With: Automatic Transaxle
                • Disassembly
                  • In-vehicle Repair|Disassembly|Engine
                  • Disassembly and Assembly of Subassemblies
                    • Cylinder Head
                    • Disassembly and Assembly of Subassemblies|Piston
                    • Assembly
                      • Assembly|Engine
                      • Installation
                        • Engine - Vehicles With: Manual Transaxle
                        • Engine - Vehicles With: Automatic Transaxle
          • 303-01B Engine - 2.5L|Engine
      • 303-03 Engine Cooling
        • 303-03 Engine Cooling|Specifications
        • Description and Operation
          • Engine Cooling
          • Diagnosis and Testing
            • Engine Cooling
            • General Procedures
              • Cooling System Draining, Filling and Bleeding
              • Cooling System Flushing
              • Cooling System Backflushing
              • Removal and Installation
                • Thermostat - 2.5L
                • Thermostat - 2.0L
                • Thermostat Housing - 2.0L
                • Thermostat Housing - 2.5L
                • Water Pump - 2.0L
                • Water Pump - 2.5L
                • Water Pump Belt - 2.5L
                • Radiator
                • Cooling Fan Motor - 2.5L
                • Cooling Fan Motor - 2.0L
      • 303-04A Fuel Charging and Controls - 2.0L
        • 303-04A Fuel Charging and Controls - 2.0L|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Throttle Body - Vehicles Without: Speed Control-Speed Control
              • Throttle Body - Vehicles With: Speed Control
              • Fuel Injection Supply Manifold
              • Fuel Pressure Regulator
          • Fuel Charging and Controls
      • 303-04B Fuel Charging and Controls - 2.5L
        • Description and Operation
          • Fuel Charging and Controls
          • Diagnosis and Testing
            • Fuel Charging and Controls
            • Removal and Installation
              • Fuel Pressure Regulator
              • Fuel Injection Supply Manifold
        • 303-04B Fuel Charging and Controls - 2.5L|Specifications
      • 303-05 Accessory Drive
        • 303-05 Accessory Drive|Specifications
        • Description and Operation
          • Accessory Drive
          • Diagnosis and Testing
            • Accessory Drive
            • Removal and Installation
              • Accessory Drive Belt
              • Accessory Drive Belt Tensioner - 2.5L
      • 303-06 Starting System
        • Description and Operation
          • Starting System
          • Diagnosis and Testing
            • Starting System - Vehicles Built Up To: 05-1999
            • Starting System - Vehicles Built From: 05-1999
            • Removal and Installation
              • Starter Motor - 2.0L
              • Starter Motor - 2.5L
              • Disassembly and Assembly
                • Starter Motor - 2.0L
                • Starter Motor - 2.5L
        • 303-06 Starting System|Specifications
      • 303-07A Engine Ignition - 2.0L
        • 303-07A Engine Ignition - 2.0L|Specifications
        • Description and Operation
          • Engine Ignition
          • Diagnosis and Testing
            • Engine Ignition
      • 303-07B Engine Ignition - 2.5L
        • 303-07B Engine Ignition - 2.5L|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Engine Ignition
          • Engine Ignition
      • 303-08 Engine Emission Control
        • Description and Operation
          • Engine Emission Control
          • Diagnosis and Testing
            • Engine Emission Control
            • Removal and Installation
              • Exhaust Gas Recirculation (EGR) Valve
              • Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube
        • 303-08 Engine Emission Control|Specifications
      • 303-13 Evaporative Emissions
        • 303-13 Evaporative Emissions|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Evaporative Emissions
            • Removal and Installation
              • Evaporative Emission Canister
              • Fuel Vapor Vent Valve
          • Evaporative Emissions
      • 303-14A Electronic Engine Controls - 2.0L
        • Description and Operation
          • Electronic Engine Controls
          • Diagnosis and Testing
            • Electronic Engine Controls
            • Removal and Installation
              • Powertrain Control Module (PCM)
              • Heated Oxygen Sensor (HO2S)
        • 303-14A Electronic Engine Controls - 2.0L|Specifications
      • 303-14B Electronic Engine Controls - 2.5L
        • 303-14B Electronic Engine Controls - 2.5L|Specifications
        • Description and Operation
          • Electronic Engine Controls
          • Diagnosis and Testing
            • Electronic Engine Controls
            • Removal and Installation
              • Powertrain Control Module (PCM)
              • Heated Oxygen Sensor (HO2S) LH
              • Heated Oxygen Sensor (HO2S) RH
    • 307 Automatic Transmission-Transaxle
      • 307-01 Automatic Transmission-Transaxle
        • 307-01 Automatic Transmission-Transaxle|Specifications
        • Description and Operation
          • Transaxle Description
          • Diagnosis and Testing
            • Diagnostic Strategy
            • Preliminary Inspection
            • Diagnostics
            • Diagnosis By Symptom
            • General Procedures
              • Transmission Fluid Cooler and Tubes - Backflushing and Cleaning
              • In-vehicle Repair
                • Transmission Fluid Drain and Refill
                • Transmission Fluid Pan, Gasket and Filter
                • Turbine Shaft Speed (TSS) Sensor
                • Halfshaft Seal LH
                • Halfshaft Seal RH
                • Main Controls
                • Vehicle Speed Sensor (VSS)
                • Transmission Range (TR) Sensor
                • Output Shaft Speed (OSS) Sensor
                • Removal
                  • Transaxle
                  • Disassembly
                    • Transaxle
                    • Disassembly and Assembly of Subassemblies
                      • Torque Converter Insert Check
                      • Low-Reverse Piston
                      • Chain Sprockets
                      • Torque Converter Housing
                      • Final Drive Carrier and Differential Assembly
                      • Forward-Coast-Direct Clutch Cylinder and Reverse Clutch Drum - Assembly
                      • Forward One-Way Clutch
                      • Forward-Coast-Direct Clutches
                      • Low One-Way Clutch Assembly
                      • Main Control Valve Body
                      • Transaxle Case
                      • Pump Assembly
                      • Reverse Clutch
                      • Torque Converter One-Way Clutch Check
                      • Planetary Gearsets and Chain Drive Parts
                      • Assembly
                        • Transaxle
                        • Installation
                          • Transaxle
      • 307-02 Transmission-Transaxle Cooling
        • 307-02 Transmission-Transaxle Cooling|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Transaxle Cooling
            • Removal and Installation
              • Transmission Fluid Cooler Tubes
          • Transaxle Cooling
      • 307-05 Automatic Transmission-Transaxle External Controls
        • 307-05 Automatic Transmission-Transaxle External Controls|Specifications
        • Description and Operation
          • External Controls
          • Diagnosis and Testing
            • External Controls
            • General Procedures
              • Selector Lever Adjustment
              • Selector Lever Cable Adjustment
              • Removal and Installation
                • Selector Lever Assembly
                • Selector Lever Cable
                • Disassembly and Assembly
                  • Selector Lever Assembly
    • 308 Manual Transmission-Transaxle, Clutch and Transfer Case
      • 308-00 Manual Transmission-Transaxle and Clutch - General Information
        • 308-00 Manual Transmission-Transaxle and Clutch - General Information|Specifications
        • Description and Operation
          • Manual Transaxle and Clutch
          • Diagnosis and Testing
            • Manual Transaxle and Clutch
            • General Procedures
              • Clutch Master Cylinder Check
              • Clutch Disc Check
              • Clutch Pedal Inspection
              • Clutch Pedal Freeplay Adjustment
              • Clutch Pressure Plate Check
              • Clutch Slave Cylinder Check
              • Flywheel Runout Check
              • Clutch System Bleeding
              • Release Hub and Bearing Check
              • Pilot Bearing Check
              • Gearshift Cable Adjustment
              • Removal and Installation
                • Clutch Pressure Plate Locating Dowels
                • Clutch Housing Locating Dowels
      • 308-01 Clutch
        • Description and Operation
          • 308-01 Clutch|Clutch
          • Diagnosis and Testing
            • Diagnosis and Testing|Clutch
            • Removal and Installation
              • Clutch Disc and Pressure Plate
        • 308-01 Clutch|Specifications
      • 308-02 Clutch Controls
        • 308-02 Clutch Controls|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Clutch Controls
            • Removal and Installation
              • Clutch Master Cylinder
              • Clutch Slave Cylinder
          • Clutch Controls
      • 308-03 Manual Transmission-Transaxle
        • 308-03 Manual Transmission-Transaxle|Specifications
        • Description and Operation
          • Manual Transaxle
          • Diagnosis and Testing
            • Manual Transaxle
            • General Procedures
              • Drain Procedure
              • Fill Procedure
              • Bearing Check
              • In-vehicle Repair
                • Halfshaft Seal
                • Vehicle Speed Sensor (VSS) - 2.0L
                • Transaxle LH Support Insulator
                • Vehicle Speed Sensor (VSS) - 2.5L
                • Transaxle RH Support Insulator
                • Transaxle Rear Support Insulator - 2.5L
                • Transaxle Rear Support Insulator - 2.0L
                • Removal
                  • Transaxle - 2.0L
                  • Transaxle - 2.5L
                  • Disassembly
                    • Transaxle
                    • Disassembly and Assembly of Subassemblies
                      • Input Shaft
                      • Output Shaft
                      • Synchronizers
                      • Differential
                      • Selector Mechanism
                      • Assembly
                        • Transaxle
                        • Installation
                          • Transaxle - 2.0L
                          • Transaxle - 2.5L
      • 308-06 Manual Transmission-Transaxle External Controls
        • 308-06 Manual Transmission-Transaxle External Controls|Specifications
        • Description and Operation
          • External Controls
          • Diagnosis and Testing
            • External Controls
            • Removal and Installation
              • Gearshift Cables
              • Gearshift Lever
              • Disassembly and Assembly
                • Gearshift Lever
    • 309 Exhaust System
      • 309-00 Exhaust System
        • Description and Operation
          • Exhaust System
          • Diagnosis and Testing
            • Exhaust System
            • Removal and Installation
              • Muffler and Tailpipe
              • Dual Catalytic Converter Y-Pipe
              • Catalytic Converter - 2.0L
              • Catalytic Converter - 2.5L
              • Exhaust Flexible Pipe - 2.0L
              • Exhaust Flexible Pipe - 2.5L
        • 309-00 Exhaust System|Specifications
    • 310 Fuel System
      • 310-00 Fuel System - General Information
        • Description and Operation
          • Fuel System
          • Diagnosis and Testing
            • Fuel System
            • General Procedures
              • Fuel System Pressure Release
              • Fuel Tank Draining
              • Spring Lock Couplings
      • 310-01 Fuel Tank and Lines
        • 310-01 Fuel Tank and Lines|Specifications
        • Description and Operation
          • Fuel Tank and Lines
          • Diagnosis and Testing
            • Fuel Tank and Lines
            • Removal and Installation
              • Fuel Tank
              • Fuel Tank Support Straps
              • Fuel Pump Module
              • Fuel Filter
              • Fuel Tank Filler Pipe
              • Inertia Fuel Shutoff (IFS) Switch
      • 310-02 Acceleration Control
        • 310-02 Acceleration Control|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Acceleration Control
            • Removal and Installation
              • Accelerator Pedal
              • Accelerator Cable
          • Acceleration Control
      • 310-03 Speed Control
        • 310-03 Speed Control|Specifications
        • Description and Operation
          • Speed Control
          • Diagnosis and Testing
            • Speed Control - Vehicles Built Up To: 05-1999
            • Speed Control - Vehicles Built From: 05-1999
            • General Procedures
              • Speed Control Deactivator Switch Adjustment
              • Removal and Installation
                • Speed Control Actuator - 2.0L
                • Speed Control Actuator - 2.5L
                • Speed Control Switch
                • Speed Control Deactivator Switch
  • 4 Electrical
    • 412 Climate Control System
      • 412-00 Climate Control System - General Information
        • 412-00 Climate Control System - General Information|Specifications
        • Description and Operation
          • Climate Control System
          • Diagnosis and Testing
            • Climate Control System
            • General Procedures
              • Spring Lock Coupling
              • Fluorescent Dye Leak Detection
              • Air Conditioning (A-C) Clutch Air Gap Adjustment
              • Vacuum Leak Detection
              • Electronic Leak Detection
              • Air Conditioning (A-C) System Recovery, Evacuation and Charging
              • Refrigerant Oil Adding
              • Contaminated Refrigerant Handling
              • Air Distribution System Cleaning
      • 412-01 Air Distribution and Filtering
        • Description and Operation
          • Air Distribution and Filtering
          • Diagnosis and Testing
            • Air Distribution and Filtering
            • Removal and Installation
              • Pollen Filter
              • Driver Side and Center Registers
      • 412-02 Heating and Ventilation
        • Description and Operation
          • Diagnosis and Testing
            • Removal and Installation
              • Heater Core and Evaporator Core Housing
              • Blower Motor
              • Heater Core
              • Disassembly and Assembly
                • Heater Core and Evaporator Core Housing
            • Heating-Defrosting
          • Heating-Defrosting
        • 412-02 Heating and Ventilation|Specifications
      • 412-03 Air Conditioning
        • 412-03 Air Conditioning|Specifications
        • Description and Operation
          • Air Conditioning
          • Diagnosis and Testing
            • Air Conditioning
            • Removal and Installation
              • Air Conditioning (A-C) Compressor
              • Clutch and Clutch Field Coil
              • Air Conditioning (A-C) Compressor Shaft Seal
              • Evaporator Core
              • Suction Accumulator
              • Evaporator Core Orifice
              • Air Conditioning (A-C) Cycling Switch
              • Condenser Core
              • High-Pressure Cutoff Switch
      • 412-04 Control Components
        • 412-04 Control Components|Specifications
        • Description and Operation
          • Control Components
          • Diagnosis and Testing
            • Control Components
            • Removal and Installation
              • Climate Control Assembly
              • Blower Motor Resistor
              • Footwell Vent-Duct Blend Door Actuator
              • Recircluation Blend Door Vacuum Control Motor
              • Blower Motor Speed Control
              • Air Inlet Blend Door Actuator
    • 413 Instrumentation and Warning Systems
      • 413-00 Instrument Cluster and Panel Illumination
        • Diagnosis and Testing
          • Instrument Cluster and Panel Illumination - Vehicles Built Up To: 05-1999
          • Instrument Cluster and Panel Illumination - Vehicles Built From: 05-1999
      • 413-01 Instrument Cluster
        • Description and Operation
          • Instrument Cluster
          • Diagnosis and Testing
            • Instrument Cluster - Vehicles Built Up To: 05-1999
            • Removal and Installation
              • Instrument Cluster
            • Instrument Cluster - Vehicles Built From: 05-1999
      • 413-06 Horn
        • Description and Operation
          • 413-06 Horn|Horn
          • Diagnosis and Testing
            • Horn - Vehicles Built Up To: 05-1999
            • Horn - Vehicles Built From: 05-1999
            • Removal and Installation
              • Horn Switch
        • 413-06 Horn|Specifications
      • 413-08 Information and Message Center
        • Description and Operation
          • Diagnosis and Testing
            • Information and Message Center
            • Removal and Installation
              • Message Center
          • Information and Message Center
      • 413-09 Warning Devices
        • Description and Operation
          • Gauges and Warning Devices
          • Diagnosis and Testing
            • Warning Devices - Vehicles Built Up To: 05-1999
            • Warning Devices - Vehicles Built From: 05-1999
      • 413-13 Parking Aid
        • Description and Operation
          • Parking Aid
          • Diagnosis and Testing
            • Parking Aid
    • 414 Battery and Charging System
      • 414-00 Charging System - General Information
        • Description and Operation
          • Charging System
          • Diagnosis and Testing
            • Charging System
            • General Procedures
              • Battery Charging
      • 414-01 Battery, Mounting and Cables
        • 414-01 Battery, Mounting and Cables|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Diagnosis and Testing|Battery
            • Removal and Installation
              • Diagnosis and Testing|Removal and Installation|Battery
              • Battery Tray
              • Battery to Starter Motor Solenoid Cable - 2.0L
              • Battery to Starter Motor Solenoid Cable - 2.5L
          • Battery and Cables
      • 414-02 Generator and Regulator
        • 414-02 Generator and Regulator|Specifications
        • Description and Operation
          • Diagnosis and Testing
            • Generator
            • Removal and Installation
              • Generator - 2.0L
              • Generator - 2.5L
          • Generator
    • 415 Information and Entertainment Systems
      • 415-00 Information and Entertainment System - General Information
        • Diagnosis and Testing
          • Audio System
      • 415-01 Audio Unit
        • Description and Operation
          • Audio System
          • Removal and Installation
            • Audio Unit
            • Compact Disc (CD) Changer
      • 415-02 Antenna
        • Description and Operation
          • 415-02 Antenna|Antenna
      • 415-03 Speakers
        • Description and Operation
          • Speakers
          • Diagnosis and Testing
            • Speakers
            • Removal and Installation
              • Front Door Speaker
              • Quarter Panel Speaker
    • 417 Lighting
      • 417-01 Exterior Lighting
        • 417-01 Exterior Lighting|Specifications
        • Description and Operation
          • Exterior Lighting
          • Diagnosis and Testing
            • Headlamps
            • Stoplamps
            • Turn Signal and Hazard Lamps
            • Parking, Rear and License Plate Lamps
            • Fog Lamps
            • Reversing Lamps
            • General Procedures
              • Headlamp Adjustment
              • Headlamp Masking
              • Removal and Installation
                • Headlamp Assembly
                • Headlamp Switch
      • 417-02 Interior Lighting
        • Description and Operation
          • Interior Lighting
          • Diagnosis and Testing
            • Interior Lighting
      • 417-04 Daytime Running Lamps (DRL)
        • Description and Operation
          • Daytime Running Lamps (DRL)
          • Diagnosis and Testing
            • Daytime Running Lamps (DRL)
    • 418 Electrical Distribution
      • 418-00 Module Communications Network
        • Description and Operation
          • Communications Network
          • Diagnosis and Testing
            • Communications Network
            • General Procedures
              • Module Communication Circuit Wiring Repair
              • Non-Module Communication Circuit Wiring Repair
    • 419 Electronic Feature Group
      • 419-01A Anti-Theft - Active
        • Description and Operation
          • Anti-Theft - Active
          • Diagnosis and Testing
            • Anti-Theft - Active - Vehicles Built Up To: 05-1999
            • Anti-Theft - Active - Vehicles Built From: 05-1999
            • Removal and Installation
              • Anti-Theft Alarm Horn
      • 419-01B Anti-Theft - Passive
        • Description and Operation
          • Anti-Theft - Passive
          • Diagnosis and Testing
            • Anti-Theft - Passive - Vehicles Built Up To: 05-1999
            • Anti-Theft - Passive - Vehicles Built From: 05-1999
            • General Procedures
              • Key Programming Using Two Programmed Keys
              • Key Programming Using Diagnostic Equipment
              • Removal and Installation
                • Passive Anti-Theft System (PATS) Transceiver
      • 419-10 Multifunction Electronic Modules
        • Description and Operation
          • Module Controlled Functions
          • Diagnosis and Testing
            • Central Timer Module (CTM)
            • Warning Interface Module
            • Removal and Installation
              • Anti-Theft Alarm and Double Locking Module
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-00 Body System - General Information
        • Description and Operation
          • Insulation
          • 501-00 Body System - General Information|Body
          • Diagnosis and Testing
            • Body System
          • Body Sealer Types and Applications
      • 501-02 Front End Body Panels
        • Description and Operation
          • Front End Body Panels
          • General Procedures
            • Hood Alignment
            • Removal and Installation
              • Fender Splash Shield
              • Cowl Panel Grille
              • General Procedures|Removal and Installation|Fender
        • 501-02 Front End Body Panels|Specifications
      • 501-03 Body Closures
        • Description and Operation
          • Body Closures
        • 501-03 Body Closures|Specifications
      • 501-05 Interior Trim and Ornamentation
        • Description and Operation
          • Interior Trim
          • Removal and Installation
            • A-Pillar Trim Panel
            • B-Pillar Trim Panel
            • C-Pillar Trim Panel
            • Front Door Trim Panel
            • Cowl Side Trim Panel
            • Rear Quarter Trim Panel
            • Sun Visor
            • Headliner
        • 501-05 Interior Trim and Ornamentation|Specifications
      • 501-08 Exterior Trim and Ornamentation
        • 501-08 Exterior Trim and Ornamentation|Specifications
        • Description and Operation
          • Exterior Trim
      • 501-09 Rear View Mirrors
        • Description and Operation
          • Rear View Mirrors
          • Diagnosis and Testing
            • Rear View Mirrors - Vehicles Built Up To: 05-1999
            • Rear View Mirrors - Vehicles Built From: 05-1999
            • Removal and Installation
              • Exterior Mirror
              • Exterior Mirror Glass
      • 501-10 Seating
        • Description and Operation
          • 501-10 Seating|Seats
          • Diagnosis and Testing
            • Seats - Vehicles Built Up To: 05-1999
            • Seats - Vehicles Built From: 05-1999
            • Removal and Installation
              • Seat Control Switch
              • Front Seat Backrest
              • Front Seat
              • Rear Seat Backrest
              • Rear Seat Cushion
              • Rear Seat Backrest Latch
              • Lumbar Motor
              • Disassembly and Assembly
                • Front Seat Cushion
                • Rear Seat Cushion
                • Front Seat Backrest - Vehicles Built From: 08-2000
                • Front Seat Backrest - Vehicles Built Up To: 08-2000
                • Rear Seat Backrest
        • 501-10 Seating|Specifications
      • 501-11 Glass, Frames and Mechanisms
        • Description and Operation
          • Glass, Frames and Mechanisms
          • Diagnosis and Testing
            • Glass, Frames and Mechanisms - Vehicles Built Up To: 05-1999
            • Glass, Frames and Mechanisms - Vehicles Built From: 05-1999
            • General Procedures
              • Door Window Glass Adjustment
              • Removal and Installation
                • Front Door Window Glass
                • Rear Window Glass
                • Front Door Window Regulator Motor
                • Front Door Window Regulator and Motor
                • Windshield Glass
        • 501-11 Glass, Frames and Mechanisms|Specifications
      • 501-12 Instrument Panel and Console
        • Description and Operation
          • Instrument Panel
          • Removal and Installation
            • Instrument Panel
            • Floor Console - Vehicles With: Manual Transaxle
            • Floor Console - Vehicles With: Automatic Transaxle
            • Overhead Console
      • 501-14A Handles, Locks, Latches and Entry Systems
        • 501-14A Handles, Locks, Latches and Entry Systems|Specifications
        • Description and Operation
          • Handles, Locks, Latches and Entry Systems
          • Diagnosis and Testing
            • Locks, Latches and Entry Systems - Vehicles Built From: 05-1999
            • Locks, Latches and Entry Systems - Vehicles Built Up To: 05-1999
            • Removal and Installation
              • Hood Latch
              • Front Door Latch
              • Hood Latch Release Handle
              • Exterior Door Handle
              • Ignition Lock Cylinder
              • Liftgate Lock Cylinder
              • Door Lock Cylinder
              • Interior Door Handle
      • 501-14B Handles, Locks, Latches and Entry Systems
        • Description and Operation
          • Handles, Locks, Latches and Entry Systems
          • Diagnosis and Testing
            • Locks, Latches and Entry Systems
            • General Procedures
              • Remote Transmitter Programming
              • Removal and Installation
                • Liftgate Latch Actuator
      • 501-16 Wipers and Washers
        • 501-16 Wipers and Washers|Specifications
        • Description and Operation
          • Wipers and Washers
          • Diagnosis and Testing
            • Wipers and Washers
            • General Procedures
              • Wiper Blade and Pivot Arm Adjustment
              • Removal and Installation
                • Wiper Mounting Arm and Pivot Shaft
                • Windshield Wiper Motor
                • Windshield Washer Pump
                • Rear Window Wiper Motor
      • 501-17 Roof Opening Panel
        • 501-17 Roof Opening Panel|Specifications
        • Description and Operation
          • Roof Opening Panel
          • Diagnosis and Testing
            • Roof Opening Panel - Vehicles Built Up To: 05-1999
            • Roof Opening Panel - Vehicles Built From: 05-1999
            • General Procedures
              • Water Drainage System Check and Water Leak Corrections
              • Roof Opening Panel Alignment
              • Removal and Installation
                • Roof Opening Panel
                • Roof Opening Panel Front Drain Hose
                • Roof Opening Panel Motor
                • Roof Opening Panel Rear Drain Hose
      • 501-19 Bumpers
        • 501-19 Bumpers|Specifications
        • Description and Operation
          • 501-19 Bumpers|Bumpers
          • Removal and Installation
            • Front Bumper Cover
            • Rear Bumper Cover
            • Front Bumper
            • Rear Bumper
      • 501-20A Safety Belt System
        • Description and Operation
          • Safety Belt System
          • Diagnosis and Testing
            • Safety Belt System
            • Removal and Installation
              • Front Safety Belt Retractor
              • Safety Belt Buckle and Pretensioner
              • Rear Safety Belt Retractor
        • 501-20A Safety Belt System|Specifications
      • 501-20B Supplemental Restraint System
        • 501-20B Supplemental Restraint System|Specifications
        • Description and Operation
          • Air Bag Supplemental Restraint System (SRS)
          • Diagnosis and Testing
            • Air Bag Supplemental Restraint System (SRS) - Vehicles Built Up To: 05-1999
            • Air Bag Supplemental Restraint System (SRS) - Vehicles Built From: 05-1999
            • General Procedures
              • Deployed Air Bag Disposal
              • Unserviceable Air Bag Disposal
              • Scrapped Vehicle Undeployed Air Bag Disposal
              • Removal and Installation
                • Side Impact Sensor
                • Air Bag Control Module
                • Driver Air Bag Module
                • Passenger Air Bag Module
                • Side Air Bag Module
                • Air Bag Sliding Contact
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Body Construction
          • Diagnosis and Damage Evaluation
          • Body Sheet Metal
          • Establish Repair Method
          • Tools and Equipment for Body Repairs
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Straightening
          • Corrosion Damage-Corrosion Repair
          • Corrosion Prevention
          • Cutting Technique
          • Sealer, Underbody Protection Material and Adhesives
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Plastic Repairs
          • Joining Techniques
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Wind Noise
          • Noise, Vibration and Harshness
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
            • Body Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Hood Hinge RH
          • Front Fender LH
      • 501-28 Roof Sheet Metal Repairs
        • 501-28 Roof Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Roof Panel
          • Roof Front Frame
          • Roof Rear Frame
      • 501-29 Side Panel Sheet Metal Repairs
        • Removal and Installation
          • A-Pillar Outer Panel Section and Reinforcement
          • Door Half Hinge
          • Rocker Panel
          • Rocker Panel Section
          • Rocker Panel Front Section
          • B-Pillar and Reinforcement
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter Panel RH
          • Quarter-Side Panel Rear Section LH
          • Quarter-Side Panel Front Section
          • Inner Quarter Panel and Wheelhouse
          • Rear Lamp Mounting Panel
          • Rear Inner Wheelhouse Half
          • Back Panel
          • Liftgate Hinge
      • 501-36 Paint - General Information
        • 501-36 Paint - General Information|Specifications
        • Description and Operation
          • Description and Usage of Paint Literature
          • 501-36 Paint - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Factory Paint Application
          • Paintwork Defects and Damage
          • Tools and Equipment for Paint Repairs
          • Refinishing Materials
          • Additional Materials
          • Paint Repairs
          • Painting Plastic Parts
          • Spot Repairs
          • Corrosion Prevention
          • Color Identification and Chromatics
          • Tips and Tricks
    • 502 Frame and Mounting
      • 502-00 Uni-Body, Subframe and Mounting System
        • 502-00 Uni-Body, Subframe and Mounting System|Specifications
        • Description and Operation
          • Frame Assembly
          • General Procedures
            • Body Misalignment Check
            • Underbody Misalignment Check
            • Removal and Installation
              • Front Subframe - 2.0L, Vehicles With: Manual Transaxle
              • Front Subframe - Vehicles With: Automatic Transaxle
              • Front Subframe - Vehicles With: Manual Transaxle
• Body and Paint
  • 5 Body and Paint
    • 501 Body and Paint
      • 501-25 Body Repairs - General Information
        • 501-25 Body Repairs - General Information|Specifications
        • Description and Operation
          • Description and Usage of Body Repair Literature
          • 501-25 Body Repairs - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Body Construction
          • Diagnosis and Damage Evaluation
          • Body Sheet Metal
          • Establish Repair Method
          • Tools and Equipment for Body Repairs
          • Straightening
          • Alignment Check
          • Complete Panel Replacement-Partial Replacement
          • Corrosion Damage-Corrosion Repair
          • Corrosion Prevention
          • Cutting Technique
          • Sealer, Underbody Protection Material and Adhesives
          • Panel Beating Technique and Smart Repairs
          • Paintless Dent Removal
          • Joining Techniques
          • Plastic Repairs
          • Special Repair Techniques
          • Impact of Insufficient Repair Quality
          • Water Leaks
          • Noise, Vibration and Harshness
          • Wind Noise
      • 501-26 Body Repairs - Vehicle Specific Information and Tolerance Checks
        • Description and Operation
          • Body and Frame
          • General Procedures
            • Underbody Tolerance Check
            • Frame Tolerance Check
            • Body Tolerance Check
      • 501-27 Front End Sheet Metal Repairs
        • Removal and Installation
          • Front Fender LH
          • Click to view this Labor Time
          • Hood Hinge RH
      • 501-28 Roof Sheet Metal Repairs
        • 501-28 Roof Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Roof Panel
          • Roof Front Frame
          • Roof Rear Frame
      • 501-29 Side Panel Sheet Metal Repairs
        • Removal and Installation
          • A-Pillar Outer Panel Section and Reinforcement
          • Door Half Hinge
          • Rocker Panel
          • Rocker Panel Section
          • Rocker Panel Front Section
          • B-Pillar and Reinforcement
      • 501-30 Rear End Sheet Metal Repairs
        • 501-30 Rear End Sheet Metal Repairs|Specifications
        • Removal and Installation
          • Quarter Panel RH
          • Quarter-Side Panel Front Section
          • Quarter-Side Panel Rear Section LH
          • Inner Quarter Panel and Wheelhouse
          • Rear Lamp Mounting Panel
          • Rear Inner Wheelhouse Half
          • Back Panel
          • Liftgate Hinge
      • 501-36 Paint - General Information
        • 501-36 Paint - General Information|Specifications
        • Description and Operation
          • Description and Usage of Paint Literature
          • 501-36 Paint - General Information|Symbols
          • Environmental Regulations
          • Health and Safety Precautions
          • Factory Paint Application
          • Paintwork Defects and Damage
          • Tools and Equipment for Paint Repairs
          • Refinishing Materials
          • Paint Repairs
          • Additional Materials
          • Painting Plastic Parts
          • Spot Repairs
          • Corrosion Prevention
          • Color Identification and Chromatics
          • Tips and Tricks