ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

General Procedures > < Fog Lamps
Exterior Lighting - Reversing Lamps Cougar 1999 (08/1998-01/2001)
Diagnosis and Testing

Refer to Wiring Diagrams Section 417-01, for schematic and connector information.

Inspection and Verification

  1. Verify the customer concern.
  1. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection Chart

Electrical
  • Wiring harness
  • Fuse(s)
  • Bulb(s)
  • Electrical connector(s)
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding the next step.
  1. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

Symptom Possible Sources Action
The reversing lamps are inoperative
*
Open circuit(s) (e.g. fuses, wiring, park/neutral position (PNP) switch and electrical connectors).
*
GO to Pinpoint Test W.
The individual reversing lamp is inoperative
*
Open circuit(s).
*
GO to Pinpoint Test X.
The reversing lamps are on continuously
*
Short circuit(s) (e.g. wiring and park/neutral position (PNP) switch).
*
GO to Pinpoint Test Y.

Pinpointtests

PINPOINT TEST A : THE REVERSING LAMPS ARE INOPERATIVE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
A1: DETERMINE MODEL VARIANTS
1
Determine the model variant.

Does the vehicle have automatic transmission?
Yes
No
A2: CHECK CIRCUIT 15-LG28 (GN/WH) FOR VOLTAGE
1
Ignition switch in position 0.
2
Disconnect PNP switch C862 or C1007 (MY09/99).
3
Ignition switch in position II.

4
Measure the voltage between park/neutral position (PNP) switch, connector C862 or C1007 since MY (09/99), pin 1, circuit 15-LG28 (GN/WH) or (BN/WH), harness side and ground.

Is battery voltage indicated?
Yes
No
REPAIR circuit 15-LG28 (GN/WH) or (BN/WH) or 15-DA2 (GN/BU) by using the wiring diagrams. TEST the system for normal operation.
A3: CHECK CIRCUIT 15-LG9 (GN/BK) FOR OPEN

1
Use a fused (fuse 7.5 A) jumper wire and connect at the park/neutral position (PNP) switch, connector C862 or C1007 since MY (09/99), between pin 1, circuit 15-LG28 (GN/WH) or (BN/WH), and pin 2, circuit 15S-LG9 (GN/BK), harness side.

Are the reversing lamps illuminated?
Yes
INSTALL a new PNP switch. TEST the system for normal operation.
No
REPAIR circuit 15S-LG9 (GN/BK) by using the wiring diagrams. TEST the system for normal operation.
A4: CHECK CIRCUIT 15-LG28 (GN/WH) FOR OPEN
1
Ignition switch in position 0.
2
Disconnect TR sensor (C438) (A/T).
3
Ignition switch in position II.

4
Measure the voltage between transmission range (TR) sensor, connector C438, pin 1, circuit 15-LG28 (GN/WH), harness side and ground.

Is battery voltage indicated?
Yes
No
REPAIR circuit 15-LG28 (GN/WH) or 15-DA2 (GN/BU) by using the wiring diagrams. TEST the system for normal operation.
A5: CHECK CIRCUIT 15S-LG9 (GN/BK) FOR OPEN

1
Use a fused (fuse 7.5 A) jumper wire and connect at the TR sensor, connector C438, harness side between pin 1 and pin 3.

Are the reversing lamps illuminated?
Yes
INSTALL a new TR sensor. TEST the system for normal operation.
No
REPAIR circuit 15S-LG16A (GN/OG) or 15S-LG9 (GN/BK) by using the wiring diagrams. TEST the system for normal operation.

PINPOINT TEST B : THE INDIVIDUAL REVERSING LAMP IS INOPERATIVE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
B1: DETERMINE THE INOPERATIVE REVERSING LAMP
1
Ignition switch in position II.
2
Engage reverse gear.

Is the right-hand reversing lamp illuminated?
Yes
No
B2: CHECK CIRCUIT 15S-LG16A (GN/OG) FOR OPEN
1
Engage reverse gear.
2
Ignition switch in position 0.
3
Disconnect Left-hand combined rear lamp (C446).
4
Ignition switch in position II.

5
Measure the voltage between left-hand combined rear lamp, connector C446, pin 3, circuit 15S-LG16A (GN/OG), harness side and ground.

Is battery voltage indicated?
Yes
INSTALL a new reversing lamp bulb. TEST the system for normal operation.
No
REPAIR circuit 15S-LG16A (GN/OG) or 15S-LG9 (GN/BK) by using the wiring diagrams. TEST the system for normal operation.
B3: CHECK CIRCUIT 15S-LG16 (GN/OG) FOR OPEN
1
Ignition switch in position 0.
2
Disconnect Right-hand combined rear lamp (C447).
3
Ignition switch in position II.
4
Engage reverse gear.

5
Measure the voltage between right-hand combined rear lamp, connector C447, pin 3, circuit 15S-LG16 (GN/OG), harness side and ground.

Is battery voltage indicated?
Yes
INSTALL a new reversing lamp bulb. TEST the system for normal operation.
No
REPAIR circuit 15S-LG16 (GN/OG) by using the wiring diagrams. TEST the system for normal operation.

PINPOINT TEST C : THE REVERSING LAMPS ARE ON CONTINUOUSLY

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
C1: CHECK CIRCUIT 15S-LG9 (GN/BK) FOR SHORT TO POWER
1
Ignition switch in position 0.
2
Disconnect PNP switch C862, C1007(M/T) or TR sensor C438(A/T).
3
Ignition switch in position II.
4
Check the reversing lamps.

Are the reversing lamps illuminated?
Yes
REPAIR circuit 15S-LG9 (GN/BK), 15S-LG16A (GN/OG) or 15S-LG16 (GN/OG) by using the wiring diagrams. TEST the system for normal operation.
No
INSTALL a new TR sensor (A/T) or PNP switch (M/T). TEST the system for normal operation.

Component Tests

Relay

  1. Measure the resistance between the contact terminals. If the resistance is greater than 10,000 ohms, GO to 2. If not, INSTALL a new relay.
  1. Connect the relay to the power supply. Switch on the power supply and measure the resistance between the contact terminals. If the resistance is less than 2 ohms, the relay is OK. If not, INSTALL a new relay.

Direction indicator switch

to test connect ohmmeter to terminals move switch to these positions a good switch will indicate
headlamp flasher 4 and 2 neutral open circuit
main beam open circuit
headlamp flasher closed circuit
main beam 5 and 2 neutral open circuit
main beam closed circuit
headlamp flasher open circuit
dipped beam 5 and 3 neutral closed circuit
main beam open circuit
headlamp flasher closed circuit
LH direction indicator 49A and 8 neutral open circuit
flash left-hand side (no detent) closed circuit
LH direction indicator closed circuit
RH direction indicator 49A and 9 neutral open circuit
flash right-hand side (no detent) closed circuit
RH direction indicator closed circuit
hazard warning 49 and 11 neutral closed circuit
hazard warning open circuit
49 and 10 neutral open circuit
hazard warning closed circuit
49A and 8 neutral open circuit
hazard warning closed circuit
49A and 9 neutral open circuit
hazard warning closed circuit
ground 31 and 7 every position closed circuit

Light switch LHD

to test connect ohmmeter to terminals move switch to these positions a good switch will indicate
headlamp circuit 11 and 12 dipped beam closed circuit
parking lamps open circuit
neutral open circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
instrument illumination 11 and 3 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
licence plate lamps (DRL) 4 and 14 dipped beam open circuit
parking lamps open circuit
neutral closed circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
licence plate lamps 15 and 14 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
right-hand parking lamps (DRL) 4 and 2 dipped beam open circuit
parking lamps open circuit
neutral closed circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
right-hand parking lamps 15 and 2 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
left-hand parking lamps (DRL) 4 and 13 dipped beam open circuit
parking lamps open circuit
neutral closed circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
left-hand parking lamps 15 and 13 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
parking lamps RH 5 and 2 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps left-hand side open circuit
parking lamps right-hand side open circuit
fog lamps - front 8 and 10 off open circuit
front fog closed circuit
rear fog closed circuit
fog lamps - rear 8 and 6 off open circuit
front fog open circuit
rear fog closed circuit

Light switch RHD

to test connect ohmmeter to terminals move switch to these positions a good switch will indicate
headlamp circuit 11 and 12 dipped beam closed circuit
parking lamps open circuit
neutral open circuit
parking lamps open circuit
instrument illumination 11 and 3 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps open circuit
licence plate lamps (DRL) 4 and 14 dipped beam open circuit
parking lamps open circuit
neutral closed circuit
parking lamps open circuit
licence plate lamps 15 and 14 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps open circuit
right-hand parking lamps (DRL) 4 and 2 dipped beam open circuit
parking lamps open circuit
neutral closed circuit
parking lamps open circuit
right-hand parking lamps 15 and 2 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps open circuit
left-hand parking lamps (DRL) 4 and 13 dipped beam open circuit
parking lamps open circuit
neutral closed circuit
parking lamps open circuit
left-hand parking lamps 15 and 13 dipped beam closed circuit
parking lamps closed circuit
neutral open circuit
parking lamps open circuit
parking lamps 5 and 13 dipped beam open circuit
parking lamps open circuit
neutral open circuit
parking lamps closed circuit
fog lamps - front 8 and 10 off open circuit
front fog closed circuit
rear fog closed circuit
fog lamps - rear 8 and 6 off open circuit
front fog open circuit
rear fog closed circuit

General Procedures > < Fog Lamps