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Forward-Coast-Direct Clutches > < Forward-Coast-Direct Clutch Cylinder and Reverse Clutch Drum - Assembly

Cougar 1999 (08.1998-01.2001)

Automatic Transmission/Transaxle - Forward One-Way Clutch Cougar 1999 (08/1998-01/2001)
Disassembly and Assembly of Subassemblies

Disassembly

 
Forward one-way clutch
Item
Part Number
Description
1
–
Coast clutch hub retaining ring
2
–
Coast clutch hub
3
–
Forward one-way clutch outer ring
4
–
Forward one-way clutch end cap
5
-
Forward one-way clutch
6
-
Forward one-way clutch end cap
7
–
Forward one-way retainer
8
–
Low intermediate sun gear, race and bushing assembly
  1. Remove the coast clutch hub retaining ring.

  1. Remove the coast clutch hub.

  1. Remove the forward one-way clutch outer ring and forward one-way clutch with the end caps.

  1. NOTE:
    NOTE:Orientation of the end caps forward one-way clutch. New design end caps are of the same thickness and interchangeable (but not reversible).
    NOTE:
    NOTE:Not all transaxles contain the forward one-way clutch style shown.
    Remove the forward one-way clutch end caps from the forward one-way clutch.

  1. Remove the forward one-way clutch retainer.

  1. Remove the retaining ring downward over the gear.
  1. WARNING:
    WARNING:Wear protective goggles when using compressed air to clean components.
    Thoroughly clean all components and blow them dry with moisture-free regulated compressed air.
  1. Inspect the forward one-way clutch components for damage and wear.
    • Inspect the forward one-way clutch.
    • Inspect the forward one-way clutch and end caps.
    • Inspect the inner race and low-intermediate sun gear assembly.
    • Inspect the lube holes.
    • Inspect the coast clutch hub.

Assembly
  1. Install the retaining ring.

  1. NOTE:
    NOTE:The tabs on the forward one-way clutch retainer face downward.
    Install the forward one-way clutch retainer.

  1. NOTE:
    NOTE:Orientation of the forward one-way clutch end caps. New design end caps are of the same thickness and interchangeable (but not reversible).
    Install the forward one-way clutch end caps onto the forward one-way clutch.

  1. Install the forward one-way clutch and end caps in the forward one-way clutch outer ring.

  1. NOTE:
    NOTE:Lube grooves face upward (away from the sun gear) forward one-way clutch.
    Install the forward one-way clutch outer ring and one-way clutch on the forward one-way clutch inner race by rotating them.

  1. Install the coast clutch hub.

  1. NOTE:
    NOTE:The ends of the retaining ring should point toward the coast clutch hub.
    NOTE:
    NOTE:Make sure the retaining ring is fully seated upon installation.
    Install the coast clutch hub retaining ring.

  1. Check the operation of the forward one-way clutch with the low-intermediate sun gear facing upward.
    • Hold the outer race firmly.
    • Rotate the low-intermediate sun gear clockwise.
    • The low-intermediate sun gear should rotate with a slight drag without attempting to rotate the outer race.
    • Rotate the low-intermediate sun gear counterclockwise; the low-intermediate sun gear should rotate the outer race.

Forward-Coast-Direct Clutches > < Forward-Coast-Direct Clutch Cylinder and Reverse Clutch Drum - Assembly