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Cougar 1999 (08.1998-01.2001)

Manual Transmission/Transaxle - Differential Cougar 1999 (08/1998-01/2001)
Disassembly and Assembly of Subassemblies

Special Tool(s)

Installer, Bearing Cone Differential

205-081 (15-032)

Remover, Bearing (Main Tool)

205-295 (15-050A)

Adapter for 205 - 071 (Thrust Pad)

205-071-01 (15-026A-01)

Collet for 205-295

308-197 (16-062)
Materials
Name
Specification
Manual transmission fluid
WSD-M2C200-C 

Disassembly
  1. Pull the taper roller bearings off the differential.
    1. Insert the special tool.
    1. Using special tool, remove the two bearings.
    • Remove the speedometer drive gear/speedometer trigger wheel.

  1. Remove the gear.
    • Remove the bolts.
    • Disconnect the gear by lightly tapping.

Assembly

  1. NOTE:
    NOTE:Do not oil taper roller bearings which are to be used again. New taper roller bearings can be installed without any treatment.
    Carefully clean and check all parts and lubricate them with manual transmission fluid .

  1. Install the gear.
    • Tighten the bolts, working diagonally.

  1. NOTE:
    NOTE:The speedometer - drive gear (2.5L engine) - speedometer trigger wheel (2.0L engine) must engage in the housing recess.
    Install the speedometer drive gear/speedometer trigger wheel and the taper roller bearing.
    1. Install the speedometer drive gear/speedometer trigger wheel.
    1. Using the special tools, install the taper roller bearing.

Selector Mechanism > < Synchronizers