ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Turn Signal and Hazard Lamps > < Headlamps
Exterior Lighting - Stoplamps Cougar 1999 (08/1998-01/2001)
Diagnosis and Testing

Refer to Wiring Diagrams Section 417-01, for schematic and connector information.

Inspection and Verification

  1. Verifiy the customer concern.
  1. Visually inspect for obvious signs of mechanical or electrical damage.

Visual Inspection Chart

Electrical
  • Fuse(s).
  • Wiring harness.
  • Electrical connector(s).
  • Bulb(s).
  1. If an obvious cause for an observed or reported concern is found, correct the cause (if possible) before proceeding to the next step.
  1. If the cause is not visually evident, verify the symptom and refer to the Symptom Chart.

Symptom Chart

Symptom Possible Sources Action
The stop lamps are inoperative
*
Open circuit(s) (e.g. wiring, fuses, bulb outage module or brake pedal position (BPP) switch).
*
GO to Pinpoint Test A.
One or more stop lamps are inoperative
*
Open circuit(s) (e.g. wiring, fuses or bulb outage module).
*
GO to Pinpoint Test B.
The stop lamps are on continuously
*
Short circuit(s) to power (e.g. bulb outage module, PCM, BPPswitch, ABS module or speed control module).
*
GO to Pinpoint Test C.

Pinpointtests

NOTE:
NOTE:Use a digital multimeter for all electrical measurements.

PINPOINT TEST A : THE STOP LAMPS ARE INOPERATIVE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
A1: CHECK THE BRAKE PEDAL POSITION (BPP) SWITCH FOR VOLTAGE
1
Ignition switch in position 0.
2
Disconnect BPP switch C444.
3
Ignition switch in position II.

4
Measure the voltage between BPP switch, connector C444, pin 1, circuit 15-LG23 (GN/WH), harness side and ground.

Is battery voltage indicated?
Yes
No
A2: CHECK F24 (CJB) FOR VOLTAGE

1
Measure the voltage between fuse F24 (15 A) (CJB) and ground.

Is battery voltage indicated?
Yes
No
If ignition relay is OK, INSTALL a new CJB. TEST the system for normal operation.
A3: CHECK CIRCUIT 15-LG23 (GN/WH) FOR OPEN
1
Ignition switch in position 0.
2
Disconnect CJB C369.

3
Measure the resistance between CJB, connector C369, pin 1, circuit 15-LG23 (GN/WH), harness side and BPP switch, connector C444, pin 1, circuit 15-LG23 (GN/WH), harness side.

Is the resistance less than 2 ohms?
Yes
INSTALL a new CJB. TEST the system for normal operation.
No
REPAIR circuit 15-LG23 (GN/WH) by using the wiring diagrams. TEST the system for normal operation.
A4: CHECK THE BRAKE PEDAL POSITION (BPP) SWITCH
1
Ignition switch in position II.

2
Use a fused (15 A) jumper wire and connect at the brake pedal position switch, connector C444 between pin 1 and pin 3, harness side.

Are the stop lamps inoperative?
Yes
REPAIR circuit 15S-LG23 (GN/WH) between connector C444 and splice S367 by using the wiring diagrams. TEST the system for normal operation. Vehicle with bulb outage module: GO to A5.
No
INSTALL a new BPP switch. TEST the system for normal operation.
A5: CHECK THE BULB OUTAGE MODULE FOR VOLTAGE
1
Ignition switch in position 0.
2
Disconnect Bulb outage module C466.
3
Ignition switch in position II.
4
Depress the brake pedal during the measurement.

5
Measure the voltage between bulb outage module, connector C466, pin 16, circuit 15S-GE34 (GN/RD), harness side and ground.

Is battery voltage indicated?
Yes
INSTALL a new bulb outage module. TEST the system for normal operation.
No
REPAIR circuits between, connector C444, pin 3, circuit 15S-LG23 (GN/WH), splice S367 and connector C466, pin 16, circuit 15S-GE34 (GN/RD) by using the wiring diagrams. TEST the system for normal operation.

PINPOINT TEST B : ONE OR MORE STOP LAMPS ARE INOPERATIVE - WITHOUT BULB OUTAGE MODULE

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
B1: DETERMINE THE INOPERATIVE LAMP
1
Ignition switch in position II.
2
Depress the brake pedal and determine the inoperative lamp.

Is the high-mounted stop lamp inoperative?
Yes
No
If the left-hand stop lamp is inoperative, GO to B5.
If the right-hand stop lamp is inoperative, GO to B8.
B2: CHECK THE HIGH-MOUNTED STOP LAMP FOR VOLTAGE
1
Ignition switch in position 0.
2
Disconnect High mounted stop lamp C1855.
3
Ignition switch in position II.
4
Depress the brake pedal during the measurement.

5
Measure the voltage between high-mounted stop lamp, connector C1855, pin 2, circuit 15S-LG6 (GN/YE), harness side and ground.

Is battery voltage indicated?
Yes
No
Without bulb outage module: REPAIR circuit 15S-LG6 (GN/YE) by using the wiring diagrams. TEST the system for normal operation.
With bulb outage module: GO to B3.
B3: CHECK CIRCUIT 15S-LG6 (GN/YE) FOR OPEN
1
Ignition switch in position 0.
2
Disconnect Bulb outage module C466.

3
Measure the resistance between high-mounted stop lamp, connector C1855, pin 2, circuit 15S-LG6 (GN/YE), harness side and bulb outage module, connector C466, pin 5, circuit 15S-LG6 (GN/YE), harness side.

Is the resistance less than 2 ohms?
Yes
INSTALL a new bulb outage module. TEST the system for normal operation.
No
REPAIR circuit 15S-LG6 (GN/YE) by using the wiring diagrams. TEST the system for normal operation.
B4: CHECK CIRCUIT 31-LG6 (BK) FOR OPEN

1
Measure the resistance between high-mounted stop lamp, connector C1855, pin 1, circuit 31-LG6 (BK), harness side and ground.

Is the resistance less than 2 ohms?
Yes
INSTALL a new high-mounted stop lamp. TEST the system for normal operation.
No
REPAIR circuit 31-LG6 (BK) by using the wiring diagrams. TEST the system for normal operation.
B5: CHECK THE LEFT-HAND STOP LAMP FOR VOLTAGE
1
Ignition switch in position 0.
2
Disconnect Left-hand stop lamp C446.
3
Ignition switch in position II.
4
Depress the brake pedal during the measurement.

5
Measure the voltage between left-hand stop lamp, connector C446, pin 1, circuit 15S-LG14 (GN/RD), harness side and ground.

Is battery voltage indicated?
Yes
No
Without bulb outage module: REPAIR circuit 15S-LG14 (GN/RD) by using the wiring diagrams. TEST the system for normal operation.
With bulb outage module: GO to B6.
B6: CHECK THE CIRCUIT 14S-LG14 (GN/RD) FOR OPEN
1
Ignition switch in position 0.
2
Disconnect Bulb outage module C466.

3
Measure the resistance between bulb outage module, connector C466, pin 19, circuit 15S-LG14 (GN/RD), harness side and left-hand stop lamp, connector C446, pin 1, circuit 15S-LG14 (GN/RD), harness side.

Is the resistance less than 2 ohms?
Yes
INSTALL a new bulb outage module. TEST the system for normal operation.
No
REPAIR circuit 15S-LG14 (GN/RD) by using the wiring diagrams. TEST the system for normal operation.
B7: CHECK CIRCUIT 31-LF11 (BK) FOR OPEN
1
Ignition switch in position 0.

2
Measure the resistance between left-hand stop lamp, connector C446, pin 6, circuit 31-LF11 (BK), harness side and ground.

Is the resistance less than 2 ohms?
Yes
If the bulb is OK, INSTALL a new left-hand rear lamp. TEST the system for normal operation.
No
REPAIR circuit 31-LF11 (BK) by using the wiring diagrams. TEST the system for normal operation.
B8: CHECK THE RIGHT-HAND STOP LAMP FOR VOLTAGE
1
Ignition switch in position 0.
2
Disconnect Right-hand stop lamp C447.
3
Ignition switch in position II.
4
Depress the brake pedal during the measurement.

5
Measure the voltage between right-hand stop lamp, connector C447, pin 1, circuit 15S-LG21 (GN/BK), harness side and ground.

Is battery voltage indicated?
Yes
No
Without bulb outage module: REPAIR circuit 15S-LG21 (GN/BK) by using the wiring diagrams. TEST the system for normal operation.
With bulb outage module: GO to B9.
B9: CHECK CIRCUIT 15S-LG21 (GN/BK) FOR OPEN
1
Ignition switch in position 0.
2
Disconnect Bulb outage module C466.

3
Measure the resistance between right-hand stop lamp, connector C447, pin 1, circuit 15S-LG21 (GN/BK), harness side and bulb outage module, connector C466, pin 14, circuit 15S-LG21 (GN/BK), harness side.

Is the resistance less than 2 ohms?
Yes
INSTALL a new bulb outage module. TEST the system for normal operation.
No
REPAIR circuit 15S-LG21 (GN/BK) by using the wiring diagrams. TEST the system for normal operation.
B10: CHECK CIRCUIT 31-LF20 (BK) FOR OPEN
1
Ignition switch in position 0.

2
Measure the resistance between right-hand stop lamp, connector C447, pin 6, circuit 31-LF20 (BK), harness side and ground.

Is the resistance less than 2 ohms?
Yes
If the bulb is OK, INSTALL a new right-hand rear lamp. TEST the system for normal operation.
No
REPAIR the circuit 31-LF20 (BK) by using the wiring diagrams. TEST the system for normal operation.

PINPOINT TEST C : THE STOP LAMPS ARE ON CONTINUOUSLY

TEST CONDITIONS DETAILS/RESULTS/ACTIONS
C1: CHECK THE SYSTEM OF VEHICLE
1
Check the vehicle.

Is the vehicle equiped with bulb outage module?
Yes
No
C2: DETERMINE THE FAULT CONDITION
1
Ignition switch in position 0.
2
Disconnect BPP switch C444.
3
Disconnect ABS control modul C385.
4
Disconnect PCM C421.
5
Disconnect Instrument interface module C440.
6
Disconnect Speed control module C833.
7
Ignition switch in position II.
8
Determine the fault condition.

Are the stop lamps on continuously?
Yes
CHECK circuits 15S-LG23 (GN/WH), 15S-CF58 (GN/OG), 15S-DA4 (GN/BK), 15S-RE13 (GN/RD), 15S-GG15 (GN/BK), 15S-LG6 (GN/YE), 15S-LG14 (GN/RD), 15S-LG21 (GN/BK), 15S-PG17 (GN/BU), 29S-PG17 (OG/BU) for short to power, if necessary REPAIR the respective circuit by using the wiring diagrams. TEST the system for normal operation.
No
C3: CHECK SPEED CONTROL MODULE
1
Ignition switch in position 0.
2
Connect Speed control module C833.
3
Ignition switch in position II.
4
Determine the fault condition.

Are the stop lamps on continuously?
Yes
INSTALL a new speed control module. TEST the system for normal operation.
No
C4: CHECK INSTRUMENT INTERFACE MODULE
1
Ignition switch in position 0.
2
Connect Instrument interface module C440.
3
Ignition switch in position II.
4
Determine the fault condition.

Are the stop lamps on continuously?
Yes
INSTALL a new instrument interface module. TEST the system for normal operation.
No
C5: CHECK PCM
1
Ignition switch in position 0.
2
Connect PCM C421.
3
Ignition switch in position II.
4
Determine the fault condition.

Are the stop lamps on continuously?
Yes
INSTALL a new PCM. TEST the system for normal operation.
No
C6: CHECK ABS MODULE
1
Ignition switch in position 0.
2
Connect ABS module C385.
3
Ignition switch in position II.
4
Determine the fault condition.

Are the stop lamps on continuously?
Yes
INSTALL a new ABS Module. TEST the system for normal operation.
No
INSTALL a new stop lamp switch. TEST the system for normal operation.
C7: DETERMINE THE FAULT CONDITION
1
Ignition switch in position 0.
2
Disconnect Bulb outage module C466.
3
Ignition switch in position II.
4
Determine the fault condition.

Are the stop lamps on continuously?
Yes
CHECK circuits 15S-LG6 (GN/GE), 15S-LG14 (GN/RD), 15S-LG21 (GN/BK), for short to power, if necessary REPAIR the respective circuit by using the wiring diagrams. TEST the system for normal operation.
No
C8: DETERMINE THE FAULT CONDITION
1
Ignition switch in position 0.
2
Disconnect BPP switch C444.
3
Disconnect ABS control modul C385.
4
Disconnect PCM C421.
5
Disconnect Instrument interface module C440.
6
Disconnect Speed control module C833.
7
Connect Bulb outage module C466.
8
Ignition switch in position II.
9
Determine the fault condition.

Are the stop lamps on continuously?
Yes
CHECk circuit(s) 15S-LG23 (GN/WH), 15S-CF58 (GN/OG), 15S-DA4 (GN/BK), 15S-RE13 (GN/RD), 15S-GG15 (GN/BK), 15S-GE34 (GN/RD), 15S-PG7 (GN/BU) (M/T), 15S-PG17 (GN/BU), 29S-PG17 (OG/BU) for short to power. REPAIR the respective circuit by using the wiring diagrams. TEST the system for normal operation. If necessary INSTALL a new bulb outage module. TEST the system for normal operation.
No

Turn Signal and Hazard Lamps > < Headlamps