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Evaporator Core > < Clutch and Clutch Field Coil

Cougar 1999 (08.1998-01.2001)

Air Conditioning - Air Conditioning (A/C) Compressor Shaft Seal Cougar 1999 (08/1998-01/2001)
Removal and Installation

Special Tool(s)

Protector, Shaft Seal 412-061 (T89P-19623-CH)

Remover, Shaft Seal 412-059 (T89P-19623-BH)

Remover, O-Ring 100-010 (T71P-19703-C)

Installer, Shaft Seal 412-058 (T89P-19623-AH)

Remover, Circlip 412-063 (T89P-19623-DH)

Removal

  1. Reclaim the refrigerant from the system. For additional information, refer to Section  412-00 Climate Control System - General Information.
  1. Remove the A/C compressor.
    For additional information, refer to Compressor in this section.
  1. Remove the A/C clutch from the A/C compressor.
    For additional information, refer to Clutch and Clutch Field Coil in this section.

  1. Using the special tool, remove the shaft seal felt from the nose of the A/C compressor.
  1. Clean the compressor nose area.

  1. Using the special tool, remove the circlip.

  1. Position the special tool in the internal diameter of the shaft seal.

  1. Using the special tool, remove the shaft seal.

Installation

CAUTION:
CAUTION:Do not allow dirt or other foreign materials to enter the compressor.
NOTE:
NOTE:Obtain a new A/C compressor shaft seal kit. Carefully remove the contents of the kit and inspect the plastic shaft seal protector for burrs or other damage. DO NOT USE IF IT IS DAMAGED.
  1. Clean the compressor nose area.

  1. Position the shaft seal on the special tool.
  1. Lubricate the shaft seal protector and shaft seal.
    • Use Motorcraft YN-12b Refrigerant Oil F2AZ-19577-AC or equivalent meeting Ford specification WSH-M1C231-B.

  1. Install the special tool with the shaft seal positioned.

  1. Using the special tool, install the seal.
  1. Remove the special tools.

  1. Using the special tool, install a new circlip.
  1. Install a new shaft seal felt in the compressor nose.
  1. Install the A/C clutch on the A/C compressor. For additional information, refer to Section  412-00 Climate Control System - General Information.
  1. Check and adjust the air gap as necessary. For additional information, refer to Section  412-00 Climate Control System - General Information.
  1. Carry out a leak test. For additional information, refer to Section  412-00 Climate Control System - General Information.
  1. Evacuate and charge the system. For additional information, refer to Section  412-00 Climate Control System - General Information.

Evaporator Core > < Clutch and Clutch Field Coil