Ford Workshop Service and Repair Manuals

Locking Tool - Crankshaft

303-734 (21-262)

1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

2. Disconnect the degas hose from the coolant expansion tank.

3. Detach the coolant expansion tank and secure it to one side.

4. Detach the wiring harness from the timing belt upper cover.

5. Remove the timing belt upper cover.

6. Remove the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.

7. Disconnect the crankshaft position (CKP) sensor electrical connector.

8. 

   NOTE:Only turn the engine in the normal direction of rotation.
   Rotate the engine until the special tool fits into the hole in the flywheel.

9. Using the special tool, lock the flywheel.

10. Remove the crankshaft pulley.
    • Discard the crankshaft pulley retaining bolt.

11. Remove the timing belt lower cover.

12. Remove the CKP sensor.

1. Install the CKP sensor.

2. Install the timing belt lower cover.

3. 

   NOTE:Install a new crankshaft pulley retaining bolt.
   Install the crankshaft pulley.
   • Tighten the crankshaft pulley bolt in the sequence shown in 2 stages.

   1. Stage 1 : Tighten the bolt - 30 Nm.

   2. Stage 2 : Tighten the bolt - 180 degrees.

4. Remove the special tool from the flywheel.

5. Connect the CKP electrical connector.

6. Install the accessory drive belt. For additional information, refer to Section  303-05 Accessory Drive.

7. Lower the vehicle.

8. Install the timing belt upper cover.

9. Attach the wiring harness to the timing belt upper cover.

10. Install the coolant expansion tank.

11. Connect the degas hose to the coolant expansion tank.

12. Connect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.