ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

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Engine - Vehicles With: Automatic Transmission > < Engine - Vehicles Built Up To: 04-2005

Focus 2004.75 (07.2004-)

Engine - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) - Engine—Vehicles With: Manual Transaxle Focus 2004.75 (07/2004-)

Installation

General Equipment
Hose clamp remover/installer
Mounting table set
Tire lever
  1. Refer to: Health and Safety Precautions (100-00 General Information, Description and Operation).

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Torque: 48 Nm
  1. Install the starter motor.
    Refer to: Starter Motor - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (303-06A Starting System, Removal and Installation).

  1. General Equipment: Mounting table set

  1. Torque: 10 Nm

  1. NOTE:
    NOTE:Only tighten the nuts and bolts finger tight at this stage.

  1. Torque:
    1 90 Nm
    2 80 Nm

  1. Torque:
    1 148 Nm
    2 48 Nm

  1. CAUTION:
    CAUTION:Gearshift cables must not be kinked or bent.

  1. Torque:
    1 80 Nm
    2 80 Nm

  1. Torque: 23 Nm

  1. General Equipment: Hose clamp remover/installer

  1. Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. General Equipment: Hose clamp remover/installer
    Torque: 10 Nm
  1. Install the battery tray.
    Refer to: Battery Tray - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma)/1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (414-01 Battery, Mounting and Cables, Removal and Installation).

  1. Torque: 10 Nm

  1. Torque: 25 Nm
  1. Fit radiator.
    Refer to: Radiator (303-03A Engine Cooling - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma), Removal and Installation).
  1. Install the A/C compressor belt.
    Refer to: Air Conditioning (A/C) Compressor Belt - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma) (303-05A Accessory Drive, Removal and Installation).
  1. Install both the halfshafts.
    Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

  1. NOTE:
    NOTE:
    Torque: 55 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not forcibly bent.
    General Equipment: Tire lever
    Torque: 48 Nm

  1. Torque: 12 Nm

  1. Torque: 10 Nm
  1. Connect the battery.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Top-up the system.
    Refer to: Cooling System Draining, Filling and Bleeding (303-03B Engine Cooling - 1.6L Duratec-16V Ti-VCT (Sigma), General Procedures).

Engine - Vehicles With: Automatic Transmission > < Engine - Vehicles Built Up To: 04-2005