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303-01C Engine - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Engine > < Engine - Vehicles With: Automatic Transaxle

Focus 2004.75 (07.2004-)

Engine - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) - Engine—Vehicles With: Automatic Transmission (CFT23) Focus 2004.75 (07/2004-)
Installation

Special Tool(s)

Lifting Bracket, Engine

303-122

Remover/Installer, Hose Clamp

303-397

General Equipment
Retaining straps
Workshop table

1. Install the components in the order indicated in the following illustration(s) and table(s).

 
Item
Part Number
Description
1
-
Transmission
See Installation Detail
2
-
Transmission ground lead
3
-
Transmission flange upper bolts
4
-
Starter motor
See Installation Detail
5
-
Starter motor wiring harness bracket
6
-
Starter motor connectors
See Installation Detail

 
Item
Part Number
Description
7
-
Transmission flange lower bolts
See Installation Detail

 
Item
Part Number
Description
8
-
Engine rear mounting bolt
See Installation Detail
9
-
Engine front mounting
See Installation Detail
10
-
Selector cable
See Installation Detail
11
-
Transmission fluid feed and return lines
See Installation Detail
12
-
Automatic transmission central connector
See Installation Detail

 
Item
Part Number
Description
13
-
Catalytic converter.
See Installation Detail
14
-
Catalytic converter retaining nuts
See Installation Detail
15
-
Catalytic converter bracket retaining bolts
16
-
Catalytic converter heat shield
17
-
Catalytic converter heat shield bolts

 
Item
Part Number
Description
18
-
Engine roll restrictor rubber mounting

 
Item
Part Number
Description
19
-
Compressor
See Installation Detail
20
-
A/C compressor bolt
21
-
A/C compressor heat shield
22
-
A/C compressor heat shield bolt
23
-
A/C compressor bolts
24
-
A/C compressor clutch connector
All Vehicles
  1. Install the left-hand drive halfshaft.
    For additional information, refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
  1. Install the right-hand halfshaft.
    For additional information, refer to: Rechte Antriebswelle (205-04 Vorderradantriebswellen, Removal and Installation).

  1. Connect the fuel supply line.

  1. Tighten the rear engine mounting bolt.

  1. Tighten the front engine mounting bolt and nuts.

  1. Attach the brake booster vacuum pipe to the intake manifold.

  1. Install the coolant expansion tank.

  1. Using the special tool, connect the coolant hose to the coolant expansion tank.

  1. Connect the coolant hoses to the heater core.

  1. Using the special tool, connect the coolant hose to the coolant outlet connector.
  1. Install the radiator.
    For additional information, refer to: Radiator (303-03C Engine Cooling - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4), Removal and Installation).

  1. Connect the catalyst monitor sensor connector.

  1. Connect the heated oxygen sensor (HO2S) connector.

  1. Reconnect the engine wiring harness.

  1. Remove the central junction box (CJB) cover.

  1. Attach the ground cables to the wheel housing.

  1. Connect the battery positive cable to the battery terminal clamp.
  1. Install the battery console.
    For additional information, refer to: Battery Tray - 1.4L Duratec-16V (Sigma)/1.6L Duratec-16V (Sigma)/1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Install the air cleaner.
    For additional information, refer to: Air Cleaner - 1.8L Duratec-HE (MI4)/2.0L Duratec-HE (MI4) (303-12A Intake Air Distribution and Filtering, Removal and Installation).
Vehicles with global closing
  1. Initialize the door window motors.
    For additional information, refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).
All Vehicles

  1. Install the engine cover.

Installation Details

Item 1 : Transmission

  1. CAUTION:
    CAUTION: The torque converter must remain at the correct installation depth throughout the entire installation procedure.
    CAUTION:
    CAUTION: Make sure that the two locating dowels are installed.
    NOTE:
    NOTE: The torque converter studs must be aligned with the engine drive plate holes before any transmission bolts are installed.
    Install the torque converter.

  1. CAUTION:
    CAUTION: The torque converter hub must engage fully in the oil pump drive gear.
    Check the installation depth of the torque converter.
    1. Position the steel straightedge on the transmission flange.
    1. Measure the correct installation depth between the automatic transmission flange and the torque converter guide collar.

Item 4 : Starter motor

  1. CAUTION:
    CAUTION: Ensure that the torque converter nuts do not fall into the torque converter housing.
    NOTE:
    NOTE: Install new torque converter nuts.
    Install the torque converter nuts.
    • Turn the engine to gain access to the fastening points of the three nuts.

Item 6 : Starter motor connectors

  1. Connect the ignition switch and battery to starter motor solenoid cables.

Item 7 : Transmission flange lower bolts

  1. NOTE:
    NOTE: Support the engine and transmission assembly on wooden blocks.
    Secure the engine and transmission on the workshop table using suitable retaining straps.

  1. Remove the special tool.

Item 8 : Engine rear mounting bolt

  1. Position the workshop table under the vehicle and carefully lower the vehicle until the engine and transmission assembly is in the correct position to install the engine mountings.

  1. NOTE:
    NOTE: Do not tighten the rear engine mounting bolt for the moment.
    Install the engine rear mounting retaining bolt.

Item 9 : Engine front mounting

  1. Install the engine front mounting.

  1. Install the front engine mounting studs.

  1. NOTE:
    NOTE: Do not tighten the front engine mounting bolts and nuts for the moment.
    NOTE:
    NOTE: Install new engine front mounting retaining nuts.
    Remove the front engine mounting nuts/bolts.

  1. Install the refrigerant line bracket.
  1. Remove the retaining straps.

Item 10 : Selector cable

  1. CAUTION:
    CAUTION: Do not kink the selector lever cable.
    Attach the selector lever cable to the transmission.
    1. Press the locking pins together and attach the selector lever cable to the abutment, press down the locking tab.
    1. Attach the selector lever cable to the selector mechanism.

Item 11 : Transmission fluid feed and return lines

  1. Attach the transmission fluid cooler feed and return lines to the automatic transmission.

  1. Clip in the transmission fluid cooler feed and return lines at the fluid line bracket.

Item 12 : Automatic transmission central connector

  1. CAUTION:
    CAUTION: The automatic transmission contains components and assemblies which are sensitive to electrostatic charging.
    Attach the automatic transmission central connector.
    • Attach the central connector by turning the catch clockwise and lock.

Item 13 : Catalytic converter.

NOTE:
NOTE: Install a new exhaust manifold gasket.

Item 14 : Catalytic converter retaining nuts

CAUTION:
CAUTION: Never use jointing compound forward of the catalytic converter.
NOTE:
NOTE: Coat the studs with anti-seize grease meeting Ford specification.
NOTE:
NOTE: Install new exhaust manifold retaining nuts.

Item 19 : Compressor

  1. Attach the air conditioning line bracket.

303-01C Engine - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)|Engine > < Engine - Vehicles With: Automatic Transaxle