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303-01F Engine - 1.6L Duratorq-TDCi (DV) Diesel > < Engine Accessories

Focus 2004.75 (07.2004-)

Engine - 2.5L Duratec-ST (VI5) - Engine Focus 2004.75 (07/2004-)

Installation

Materials
Name
Specification
Grease
SA-M1C9107-A
  1.  
    1. Torque: 115 Nm
    1. Torque: 90 Nm

  1. Torque: 148 Nm

  1. CAUTION:
    CAUTION:Gearshift cables must not be kinked or bent.

  1. Torque: 25 Nm

  1.  
    1. Torque: 80 Nm
    1. Torque: 48 Nm

  1. CAUTION:
    CAUTION:Jointing compound must not be used forward of the catalytic converter.
    1. Torque: 45 Nm
    1. Torque: 30 Nm

  1. CAUTION:
    CAUTION:Make sure that the exhaust flexible pipe is not twisted.
    • Coat the catalytic converter to exhaust flexible pipe studs with grease.
      Material: Grease
      Torque: 48 Nm

  1. NOTE:
    NOTE:Note the position of the spring washers to aid installation.
    Torque: 20 Nm

  1. Torque: 24 Nm
  1. Install the accessory drive belt.
    Refer to: Accessory Drive Belt (303-05B Accessory Drive - 2.5L Duratec-RS (VI5)/2.5L Duratec-ST (VI5), Removal and Installation).
  1. Install the air conditioning (A/C) compressor belt.
    Refer to: Air Conditioning (A/C) Compressor Belt (303-05B Accessory Drive - 2.5L Duratec-RS (VI5)/2.5L Duratec-ST (VI5), Removal and Installation).
  1. Install the driveshafts.
    Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    Refer to: Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

  1. Torque: 20 Nm

  1. Fill and bleed the cooling system.
    Refer to: Cooling System Draining, Filling and Bleeding (303-03D Engine Cooling - 2.5L Duratec-RS (VI5)/2.5L Duratec-ST (VI5), General Procedures).

  1. Connect the fuel lines.
    Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Torque: 12 Nm

  1. Torque: 20 Nm

  1. Torque: 20 Nm

  1. Torque: 24 Nm

  1. Torque: 18 Nm

  1. Torque: 10 Nm

  1. Install the air cleaner.
    Refer to: Air Cleaner - Vehicles With: PCM Security Shield (303-12B Intake Air Distribution and Filtering - 2.5L Duratec-ST (VI5), Removal and Installation).
    Refer to: Air Cleaner - Vehicles Without: PCM Security Shield (303-12B Intake Air Distribution and Filtering - 2.5L Duratec-ST (VI5), Removal and Installation).
  1. Install the battery tray.
    Refer to: Battery Tray - 2.5L Duratec-ST (VI5) (414-01 Battery, Mounting and Cables, Removal and Installation).

303-01F Engine - 1.6L Duratorq-TDCi (DV) Diesel > < Engine Accessories