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Electronic Engine Controls - 1.8L Duratorq-TDCi (Lynx) Diesel > < Electronic Engine Controls - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)
Electronic Engine Controls - Electronic Engine Controls—1.6L Duratorq-TDCi (DV) Diesel Focus 2004.75 (07/2004-)
Description and Operation

System overview of the 1.6L Duratorq TDCi (DV6) engine

 
Item
Part Number
Description
1
-
Manifold Absolute Pressure (MAP) sensor
2
-
Intake manifold valve stepper motor
3
-
Fuel pressure sensor
4
-
Combined Intake Air Temperature (IAT) sensor and Mass Air Flow (MAF) sensor
5
-
Fuel temperature sensor
6
-
Engine Coolant Temperature (ECT) sensor
7
-
Camshaft Position (CMP) sensor
8
-
Crankshaft Position (CKP) sensor
9
-
Stoplamp switch
10
-
Accelerator Pedal Position (APP) sensor
11
-
Brake Pedal Position (BPP) switch
12
-
exhaust gas recirculation (EGR) stepper motor
13
-
Clutch Pedal Position (CPP) switch
14
-
Alternator (input signal)
15
-
Start inhibit relay
16
-
Ignition switch
17
-
Battery
18
-
Powertrain Control Module (PCM)
19
-
Data Link Connector (DLC)
20
-
Fuel injectors
21
-
Solenoid valve - boost pressure control
22
-
Glow plug relay
23
-
MIL lamp
24
-
High-pressure fuel pump with fuel metering valve
25
-
Air Conditioning (A/C) compressor
26
-
PTC additional heater
27
-
PCM relay
28
-
Instrument cluster
29
-
Diesel fuel preheater
30
-
Alternator (output signal)

Components

PCM

The PCM is located in the resonance chamber in the left-hand front wing.

The PCM monitors and processes the input signals from the sensors and compares these with stored parameters.

Using this information, the PCM calculates the output signals for triggering the actuators.

A diagnostics check can be carried out on the PCM via the DLC using WDS.

Intake manifold valve stepper motor

The stepper motor of the intake manifold valve is actuated by the PCM using pulse width modulation.

Depending on the driving situation, the volume air flow drawn in is varied in accordance with the position of the intake manifold valve and thereby influences the composition of the recirculated exhaust gas.

Its other function is to ensure the engine does not run on when it has been switched off.

MAP sensor

The MAP sensor is attached to the housing of the intake manifold valve behind the intake manifold valve.

The signal from the MAP sensor is used to control the boost pressure of the variable turbocharger.

If the actual value differs from the target value stored in the PCM, the PCM will initiate an adjustment operation by means of the boost pressure control solenoid valve.

EGR stepper motor

The EGR stepper motor is attached to the cylinder head on the engine exhaust side and regulates the quantity of recirculated exhaust gas.

The EGR stepper motor is driven by the PCM using pulse width modulation.

The use of an EGR stepper motor enables the quantity of recirculated exhaust gas to be metered very accurately.

Combined IAT sensor and MAF sensor

The MAF sensor is located on the outlet of the air filter housing and works in accordance with the hot-wire principle.

The signal is used by the PCM to regulate the quantity of recirculated exhaust gas.

The integral IAT sensor also enables the intake air temperature to be calculated.

APP sensor

The APP sensor is a double contactless inductive sensor.

For safety reasons, the APP sensor consists of two sensors.

If the APP sensor malfunctions when the vehicle is in operation, a fault code will be stored in the PCM.

If one of the sensors of the APP sensor fails then the engine runs with reduced power. However, it is still possible to reach top speed.

If the vehicle is equipped with a driver information system, the fault message: "REDUCED ACCELERATION" will be displayed.

If the APP sensor fails completely then, after a single operation of the BPP switch and the stoplamp switch and a subsequent comparative plausibility test, the engine is regulated to a maximum engine speed of up to 1200 rev/min. The vehicle can be accelerated to a maximum speed of 56 km/h.

If the vehicle is equipped with a driver information system, the fault message: "LIMITED TOP SPEED" will be displayed.

If the vehicle is not fitted with a driver information system, the engine system fault warning light will come on to indicate a system fault.

Solenoid valve - boost pressure control

Vacuum is applied to the turbocharger vacuum motor by means of the boost pressure control solenoid valve.

As a result, the variable guide vanes of the turbocharger are adjusted in accordance with the signals from the PCM.

Fuel metering valve

The fuel metering valve is located in the feed port between the fuel transfer pump and the high-pressure pump elements.

The fuel metering valve regulates the supply of fuel to the high-pressure pump elements, depending on the engine operating conditions.

The fuel metering valve is adjusted by the PCM using pulse-width modulation.

The fuel metering valve is closed when de-energised.

Fuel pressure sensor

The fuel pressure sensor is located at the side on the fuel rail and measures the fuel pressure in the fuel rail.

The signal of the fuel pressure sensor is used by the PCM as in input variable for calculating the injected fuel quantity and the start of injection.

The fuel pressure sensor contains a piezoelectric element that sends a variable voltage signal to the PCM, as a function of fuel pressure.

Fuel temperature sensor

The fuel temperature sensor is located in the fuel return system in a T-piece above the fuel rail.

The fuel temperature sensor is designed as a resistor with a negative temperature coefficient (NTC).

The signal is required by the PCM for making fine adjustments to the start of injection and the injection quantity.

Diesel fuel preheater

 
Item
Part Number
Description
1
-
Supply from the fuel tank
2
-
Supply to the fuel filter
3
-
Diesel fuel preheater

The electric diesel fuel preheater is inserted on the side of the fuel filter and can be renewed separately.

Fuel is directed from the supply through the heating element and then flows through the outlet into the fuel filter.

The diesel fuel preheater is controlled by a bimetallic strip and is activated via a relay when the ignition is switched on.

Electronic Engine Controls - 1.8L Duratorq-TDCi (Lynx) Diesel > < Electronic Engine Controls - 1.8L Duratec-HE (MI4)-2.0L Duratec-HE (MI4)