Ford Workshop Service and Repair Manuals

The Zetec-Rocam SOHC engine is of 1.6 liter capactiy and has a power output of 63 kW/85.5 PS.

The engine is a 4-cylinder in-line, four stroke unit with single overhead camshaft and cross-flow cylinder head. The engine is a new development and includes the following technical features:

• Cast iron cylinder block with integrated timing chain housing
• Cast iron crankshaft with five main bearings

• Lightweight pistons with three piston rings

• Cast aluminum alloy cylinder head with integrated timing chain housing and camshaft bearings

• Five bearing single overhead camshaft

• Two valves per cylinder

• Roller finger cam followers

• Hydraulic lash adjusters

• Laminated (two layer) steel head gasket

• Structural aluminum oil pan

• Plastic intake manifold with integrated throttle body including throttle position (TP) sensor, idle air control (IAC) valve, manifold absolute pressure sensor with integrated temperature and manifold absolute pressure (T-MAP) sensor and fuel rail with four injectors
• Four-into-one exhaust manifold

• Crankshaft driven oil pump

• Lightweight plastic coolant flow control housing with integrated double acting thermostat, coolant bypass and mounting boss for the engine coolant temperature (ECT) sensor
• Electronic engine control (EEC V) engine management system

Serial Number and Engine Code Location

The engine serial number and the engine code are both stamped on the rear face of the cylinder block.

Valve Train