ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Camshaft Seal > < Valve Seals
Engine - 1.8L Diesel - Camshaft Mondeo 1997 (08/1996-09/2000)
In-vehicle Repair

Special Tool(s)

Remover, camshaft oil seal

303-199 (21110A)

Materials
Name
Specification
Sealant
SPM-4G-9112-F/G 
Engine oil 5W-30
WSS-M2C912-A1 

Removal

  1. Remove cambelt.
    For additional information, refer to Timing belt in this section.

  1. Detach the oil baffle.
    • Place bearing caps two and four to one side together with respective bearing shells.

  1. CAUTION:
    CAUTION:Undo nuts turn by turn on bearing caps one, three and five.
    Remove camshaft.
      NOTE:
      NOTE:Place bearing caps to one side together with respective bearing shells.
    • Remove camshaft with oil seal.

  1. NOTE:
    NOTE:Place to one side together.
    Remove valve tappets with adjusting shims.

Installation

  1. Insert oil-coated valve tappets and adjusting shims.

  1. Turn back crankshaft until the elongated hole in the injection pump timing belt pulley is in the 11 o'clock position.

  1. Insert the camshaft.
    • Coat the bearing shells and journals with engine oil.
      NOTE:
      NOTE:Larger semicircle facing upwards.
    • Insert camshaft with camshaft groove parallel to top edge of cylinder head.

  1. Tighten the camshaft bearing caps.
    1. Coat marked faces of bearing cap one with sealant .
    1. Fit bearing caps one, three and five together with oil-coated bearing shells and screw on the nuts.
      CAUTION:
      CAUTION:Tighten turn by turn.
    1. Tighten nuts turn by turn in the specified sequence until final torque is reached.

  1. Seal parting line between bearing cap and cylinder head on both sides by applying a thin bead of sealant.
  1. Check valve clearance and adjust if necessary.
    For additional information, refer to Valve clearance in this section.

  1. Fit bearing caps two and four as well as oil baffle.

  1. NOTE:
    NOTE:Use camshaft bolt for fitting.
    Fit camshaft oil seal.
  1. Install cambelt.
    For additional information, refer to Timing belt in this section.

Camshaft Seal > < Valve Seals