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Fuel Injection Pump - Vehicles With: Air Conditioning > < Idle Speed Adjustment

Mondeo 1997 (08.1996-09.2000)

Fuel Charging and Controls - 1.8L Diesel - Fuel Injectors Mondeo 1997 (08/1996-09/2000)
Removal and Installation

Special Tool(s)

Socket, Injectors

23-045

Removal

All Vehicles
WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result in personal injury.
CAUTION:
CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always fit blanking plugs to any open orifices or lines.
  1. Disconnect the battery ground cable. For additional information, refer to Section  414-01 Battery, Mounting and Cables.

  1. Remove the fuel injector leak-off hoses.
Up to '97 MY
  1. Detach the fuel supply tube from the retaining clips.
'97 MY onwards
  1. Remove the fuel supply tube retaining clips.

  1. Detach the pipe support bracket.

  1. Disconnect the fuel leak-off hose.
All vehicles
  1. Disconnect the fuel delivery tube unions from the fuel injectors.

  1. Remove the fuel injector delivery tubes.

  1. Disconnect the needle lift sensor electrical connector.

  1. Remove the fuel injectors.

Installation

WARNING:
WARNING:Do not smoke or carry lighted tobacco or open flame of any type when working on or near any fuel related components. Highly flammable mixtures are always present and can ignite. Failure to follow these instructions can result inpersonal injury.
CAUTION:
CAUTION:Diesel fuel injection equipment is manufactured to very precise tolerances and fine clearances. It is therefore essential that absolute cleanliness is observed when working with these components. Always fit blanking plugs to any open orifices or lines.
  1. Install new sealing washers.

  1. To install, reverse the removal procedure.

Fuel Injection Pump - Vehicles With: Air Conditioning > < Idle Speed Adjustment