Ford Mondeo Workshop Service and Repair Manuals

Sizer, Hub Seal

307-283 (17-060-04)

1. 

   NOTE:Use a suitable wooden block to support the forward, coast and direct clutch cylinder assembly.
   Remove the reverse clutch hub retaining ring.

2. Remove the reverse clutch hub.

3. Remove the reverse clutch drum assembly.

4. Remove the direct clutch hub and shell from the forward, coast and direct clutch cylinder.

5. Remove and discard the two reverse clutch cylinder seals from the forward, coast and direct clutch cylinder assembly.

6. Remove the No. 2 direct clutch thrust washer from the forward, coast and direct clutch cylinder.

7. Remove and discard the forward, coast and direct clutch cylinder hub seal.

1. 

   CAUTION:The tabs on the No. 2 direct clutch thrust washer must be seated in the direct clutch support and spring.
   Install the No. 2 direct clutch thrust washer on the forward, coast and direct clutch cylinder with the tabs facing downward.

2. 

   NOTE:Make sure that the reverse clutch cylinder seals are overlapped correctly.
   Position the reverse clutch cylinder seals.
   1. Correct installation.
   2. Incorrect installation.

3. 

   NOTE:Use new seals.
   Install the two reverse clutch cylinder seals.

4. Using a suitable wooden block to assist in installation, install the direct clutch hub and shell on the forward, coast and direct clutch cylinder.

5. Install the reverse clutch drum assembly.

6. Install the reverse clutch hub.

7. Installing the reverse clutch hub retaining ring.

8. 

   NOTE:Turn the forward, coast and direct clutch cylinder over.
   

   NOTE:Use a new seal.
   Install the forward, coast and direct clutch cylinder hub seal.

9. Using the special tool, size the seal. Leave special tool attached until the forward/coast/direct clutch cylinder is installed into the transaxle housing.