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Ford Workshop Service and Repair Manuals

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Rear Quarter Window Glass - Wagon > < Rear Door Window Regulator - Vehicles With: Manual Windows

Mondeo 2007.5 (02.2007-)

Glass, Frames and Mechanisms - Rear Window Glass—4-Door Mondeo 2007.5 (02/2007-)
Removal and Installation

Materials
Name
Specification
Windshield Adhesive Kit
WSK-M11P57-A1
General Equipment
Direct glazing removal/replacement equipment
Hot air gun
Knife
Laminated card

Removal

CAUTION:
CAUTION:Refer to: Window Glass Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Remove the polyurethane (PU) adhesive cap and heat the PU adhesive for a minimum of 30 minutes.
    General Equipment: Direct glazing removal/replacement equipment
    Material: Windshield Adhesive Kit
  1. Remove the D-pillar trim panel.
    Refer to: D-Pillar Trim Panel (501-05, Removal and Installation).

  1. On both sides.

  1. CAUTION:
    CAUTION:If the original window glass is to be installed, take care not to damage the electrical connectors and the weatherstrip.

  1. NOTE:
    NOTE:Note the position of each component before removal.

Installation
  1.  
    1. NOTE:
      NOTE:Minimum 1 mm bead thickness.
      General Equipment: Knife
    1. NOTE:
      NOTE:Make sure that the mating faces are clean and free of foreign material.
    1. Prepare the window glass, window glass flange and trimmed PU adhesive in accordance with the instructions supplied with the PU adhesive kit.
      General Equipment: Hot air gun
      Material: Windshield Adhesive Kit

  1. NOTE:
    NOTE:Make sure that these components are installed to the noted removal position.

  1. NOTE:
    NOTE:Discard the first 100 mm of adhesive as this may have a reduced working time.
    NOTE:
    NOTE:Make sure that any breakage in the continuous bead of adhesive is overlapped by 20 mm.
    General Equipment: Direct glazing removal/replacement equipment
    Material: Windshield Adhesive Kit

  1.  
    • Using tape, secure the windshield glass in the correct position until the PU adhesive has cured.

  1. If the ambient temperature falls below 10°C, apply warm air (25°C) continuously for 15 minutes.
    General Equipment: Hot air gun

  1. On both sides.
  1. Install the D-pillar trim panel.
    Refer to: D-Pillar Trim Panel (501-05, Removal and Installation).

Rear Quarter Window Glass - Wagon > < Rear Door Window Regulator - Vehicles With: Manual Windows