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Ford S-MAXGalaxy Workshop Service and Auto Repair Manuals

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Engine Accessories > < Crankshaft Pulley

Removal of Engine - S-MAXGalaxy 20065 (032006-)

Engine - 2.0L Duratec-HE (MI4) - Engine S-MAX/Galaxy 2006.5 (03/2006-)

Removal

Special Tool(s)
303-122
Lifting Bracket, Engine

310-137
Disconnect Tool, Fuel Line
General Equipment
3.5 mm drill bit
Center punch
Flat-bladed screwdriver
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Securing Strap
  1. General Equipment: Flat-bladed screwdriver
  1. Refer to: Cooling System Draining, Filling and Bleeding (303-03A Engine Cooling - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), General Procedures).
  1. Remove the following items:
    1. Refer to: Accessory Drive Belt (303-05A Accessory Drive - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), Removal and Installation).
    1. Remove the right-hand headlamp.
      Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).
    1. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).

  1. CAUTION:
    CAUTION:The gearshift cables must not be kinked or twisted.

  1. General Equipment: Hose clamp remover/installer

  1. Special Tool(s): 310-137

  1. Remove the following items:
    1. Refer to: Front Subframe (502-00 Uni-Body, Subframe and Mounting System, Removal and Installation).
    1. Refer to: Front Halfshaft LH (205-04 Front Drive Halfshafts, Removal and Installation).
    1. Refer to: Front Halfshaft RH (205-04 Front Drive Halfshafts, Removal and Installation).

  1. NOTE:
    NOTE:The flexible exhaust pipe must not be twisted.

  1. Detach the air conditioning compressor and secure to one side.

Vehicles with PCM security shield

  1. General Equipment: Center punch
    General Equipment: 3.5 mm drill bit

Vehicles with PCM safety plate
All vehicles

  1. WARNING:
    WARNING:Support the engine/transmission on wood blocks and secure with suitable straps.
    General Equipment: Mounting table set
    General Equipment: Securing Strap

  1. Discard the bolt on the rear engine mounting.

  1. Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. Special Tool(s): 303-122
    General Equipment: Hydraulic jib crane

Engine Accessories > < Crankshaft Pulley