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General Procedures|Removal and Installation|Removal > < Oil Pump

S-MAX.Galaxy 2006.5 (03.2006-)

Engine - 2.3L Duratec-HE (MI4) - Crankshaft Pulley S-MAX/Galaxy 2006.5 (03/2006-)
Removal and Installation

Special Tool(s)
205-072
Universal Flange Holding Wrench

205-072-02
Adapter for 205-072

303-376B
Alignment Plate, Camshaft

303-499
Socket, Spark Plug

303-748
Locking Tool, Crankshaft
Materials
Name
Specification
Silicone Sealant
WSE-M4G323-A4
General Equipment
Flat-bladed screwdriver

Removal

  1. Remove the auxiliary drive belt.
    Refer to: Antriebsriemen - Zusatzaggregate (303-05B Antrieb - Zusatzaggregate - 2.3L Duratec-HE (MI4), Removal and Installation).

  1. General Equipment: Flat-bladed screwdriver

  1. NOTE:
    NOTE:The gaskets are to be reused unless damaged.

  1. Special Tool(s): 303-499

  1. WARNING:
    WARNING:Only rotate the crankshaft clockwise.
    Turn the crankshaft until no. 1 piston is at about 45° before TDC.

  1. Special Tool(s): 205-072, 205-072-02

Installation

  1. Install the crankshaft oil seal.
    Refer to: Kurbelwellendichtring vorn (303-01B Motor - 2.3L Duratec-HE (MI4), Removal and Installation).

  1. WARNING:
    WARNING:Only rotate the camshaft clockwise.
    Turn the camshafts to cylinder no. 4 valve overlap position.

  1. Attach the special tool.
    Special Tool(s): 303-376B

  1. Attach the special tool.
    Special Tool(s): 303-748

  1. WARNING:
    WARNING:Only rotate the crankshaft clockwise.
    Turn the crankshaft until it stops against the special tool.

  1. NOTE:
    NOTE:Only tighten the bolt finger tight at this stage.
    • Bolt M6 x 18 mm

  1. CAUTION:
    CAUTION:Make sure that a new bolt is installed.
    Special Tool(s): 205-072, 205-072-02
    Torque:
    Stage 1:
    100 Nm
    Stage 2:
    90°

  1. Remove the special tool.
    Special Tool(s): 303-376B

  1. Remove the special tool.
    Special Tool(s): 303-748

  1. WARNING:
    WARNING:Only rotate the crankshaft clockwise.
    Turn the crankshaft one and three quarters of a turn until no. 1 piston is at about 45° before TDC.

  1. Attach the special tool.
    Special Tool(s): 303-748

  1. WARNING:
    WARNING:Only rotate the crankshaft clockwise.
    Turn the crankshaft until it stops against the special tool.

  1. NOTE:
    NOTE:Only tighten the bolt finger tight at this stage.
    NOTE:
    NOTE:The bolt can only be installed if the valve timing is correct.
    • Bolt M6 x 18 mm

  1. NOTE:
    NOTE:The special tool may only be installed if the valve timings are correct.
    Attach the special tool.
    Special Tool(s): 303-376B

  1. Remove the special tool.
    Special Tool(s): 303-376B

  1. Remove the special tool.
    Special Tool(s): 303-748

  1. Torque: 20 Nm

  1. Special Tool(s): 303-499
    Torque: 12 Nm

  1. Apply sealant (bead diameter 3mm).
    Material: Silicone Sealant

  1. NOTE:
    NOTE:The gaskets are to be reused unless damaged.
    Torque: 10 Nm

  1.  
    1. Torque: 10 Nm
    1. Torque: 10 Nm

  1. Torque: 10 Nm

  1. Install the accessory drive belt.
    Refer to: Antriebsriemen - Zusatzaggregate (303-05B Antrieb - Zusatzaggregate - 2.3L Duratec-HE (MI4), Removal and Installation).

General Procedures|Removal and Installation|Removal > < Oil Pump