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S-MAX.Galaxy 2006.5 (03.2006-)

Engine - 2.3L Duratec-HE (MI4) - Engine—Vehicles With: 6-Speed Automatic Transmission (AWF21) S-MAX/Galaxy 2006.5 (03/2006-)

Installation

Special Tool(s)
204-349
Protector Set, Ball Joint Gaiter

205-316A
Alignment Pins, Subframe

205-775
Protector Halfshaft Seal

303-122
Lifting Bracket, Engine
General Equipment
Hose clamp remover/installer
Hydraulic jib crane
Mounting table set
Transmission jack
  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. Secure the engine to the assembly table with retaining straps.
    General Equipment: Mounting table set

  1. Remove the special tool.
    Special Tool(s): 303-122
    General Equipment: Hydraulic jib crane

  1. Torque: 36 Nm
  1. Refer to: Starter Motor (303-06A Starting System - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), Removal and Installation).
  1. CAUTION:
    CAUTION:Make sure that no components catch.
    Lower the vehicle to take the load off the engine mountings.

  1.  
    1. Torque: 133 Nm
    1. NOTE:
      NOTE:Only tighten the bolts finger tight at this stage.

  1. Torque: 15 Nm

  1.  
    1. Torque: 80 Nm
    1. NOTE:
      NOTE:Only tighten the bolts finger tight at this stage.
  1. Remove the assembly stand.

  1. Torque: 90 Nm

  1. Torque:
    1 80 Nm
    2 25 Nm

  1. Torque: 25 Nm

  1. NOTE:
    NOTE:Make sure that a new component is installed.

  1. Special Tool(s): 205-775

  1. Special Tool(s): 205-775

  1. Torque: 25 Nm

  1. NOTE:
    NOTE:Make sure that the exhaust flexible pipe is not twisted.
    Torque: 48 Nm

  1.  
    1. CAUTION:
      CAUTION:Jointing compound must not be used forward of the catalytic converter.
      Torque: 55 Nm
    1. Torque: 48 Nm

  1. Torque: 48 Nm

  1. General Equipment: Transmission jack

  1. NOTE:
    NOTE:Only tighten the bolts finger tight at this stage.

  1.  
    1. Insert the washer, with inside diameter 22 mm, outside diameter 44 mm and height 5 mm, into the front subframe above the alignment hole.
    1. Insert the alignment pin through the front subframe alignment holes and the washer.
      Special Tool(s): 205-316A
    1. Slide the locking plates on top of the washer and into the groove of the special tool and tighten the alignment pin sleeve.

  1. WARNING:
    WARNING:This step requires the aid of another technician.
    1. Torque:
      Stage 1:
      180 Nm
      Stage 2:
      90°
    1. Torque: 30 Nm
    1. Torque:
      Stage 1:
      180 Nm
      Stage 2:
      90°
    1. Remove the special tool.

  1. Tighten the power steering bolts.
    Torque: 120 Nm

  1. Torque: 85 Nm

  1. On both sides.
    Torque: 220 Nm

  1. CAUTION:
    CAUTION:Make sure that the ball joint ball does not rotate.
    On both sides.
    Special Tool(s): 204-349
    Torque: 100 Nm
Vehicles with gas discharge headlamps
All Vehicles
  1. CAUTION:
    CAUTION:Make sure that the ball joint ball does not rotate.
    On both sides.
    Torque: 60 Nm

  1. NOTE:
    NOTE:Make sure that a new component is installed.
    On both sides.
    Torque:
    Stage 1:
    45 Nm
    Stage 2:
    80°

  1.  
    1. Torque: 48 Nm
    1. Torque: 10 Nm

  1. Torque: 25 Nm

  1. General Equipment: Hose clamp remover/installer

  1. Refer to: Headlamp Assembly (417-01 Exterior Lighting, Removal and Installation).

  1. General Equipment: Hose clamp remover/installer

  1. Torque: 12 Nm

  1. Torque: 15 Nm

  1. Torque: 15 Nm

  1. Refer to: Accessory Drive Belt (303-05B Accessory Drive - 2.5L Duratec (VI5), Removal and Installation).
  1. Refer to: Kühlsystem entleeren, mit Kühlmittel auffüllen und entlüften (303-03 Kühlsystem - 2.0L Duratec-HE (MI4)/2.3L Duratec-HE (MI4), General Procedures).
  1. Refer to: Wheel and Tire (204-04 Wheels and Tires, Removal and Installation).

  1. Torque: 12 Nm
  1. Refer to: Battery (414-01 Battery, Mounting and Cables, Removal and Installation).
  1. Refer to: Door Window Motor Initialization (501-11 Glass, Frames and Mechanisms, General Procedures).

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