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S-MAX.Galaxy 2006.5 (03.2006-)

Engine - 1.8L Duratorq-TDCi (Lynx) Diesel - Engine S-MAX/Galaxy 2006.5 (03/2006-)

Disassembly

Special Tool(s)
205-047
Slide Hammer

205-072
Universal Flange Holding Wrench

303-435
Mounting Stand

303-435-06
Mounting Bracket for 303-435

303-633
Adapter for 205-047

303-651
Remover, Camshaft Sprocket

  1. Special Tool(s): 303-435, 303-435-06

  1. Torque: 20 Nm

  1. Remove the Fuel Filter.
    Refer to: Fuel Filter (310-01C Fuel Tank and Lines - 1.8L Duratorq-TDCi (Lynx) Diesel, Removal and Installation).

  1. NOTE:
    NOTE:Only rotate the camshaft in the normal direction of rotation.
    Using the camshaft groove as a guide, rotate the crankshaft to 5 degrees before top dead center (TDC).

  1. Clean the area around the fuel injection supply manifold, high pressure fuel supply lines and surrounding areas.
    Refer to: Fuel Injection Component Cleaning (303-04C Fuel Charging and Controls - 1.8L Duratorq-TDCi (Lynx) Diesel, General Procedures).

  1. CAUTION:
    CAUTION:Use an open-ended wrench to prevent the component from turning.
    CAUTION:
    CAUTION:Make sure that all openings are sealed. Use new blanking caps.
    NOTE:
    NOTE:The fuel supply line must be installed with the yellow identification collar adjacent to the fuel injector and the blue identification collar adjacent to the fuel rail.
    NOTE:
    NOTE:The fuel supply line must be installed with the yellow identification collar adjacent to the fuel pump and the blue identification collar adjacent to the fuel rail.
    Discard the high-pressure fuel supply lines.

  1. Discard the thermostat housing gasket.

  1. Discard the fuel injector sealing washers.

  1. Discard the crankshaft pulley retaining bolt.
    Special Tool(s): 205-072

  1. Special Tool(s): 205-072

  1. Discard the timing belt.

  1. Loosen the camshaft pulley retaining bolt by 5 turns.
    Special Tool(s): 205-072

  1. Special Tool(s): 303-651

  1. Discard the fuel pump seal retainer.

  1. Discard the cylinder head retaining bolts.

  1. Remove the Crankshaft Rear Seal.
    Refer to: Crankshaft Rear Seal (303-01D Engine - 1.8L Duratorq-TDCi (Lynx) Diesel, Removal and Installation).

  1. NOTE:
    NOTE:The seal is to be reused unless damaged.
    Drain the engine oil into a suitable container.
  1. Remove the oil pan retaining nuts and bolts.

  1. CAUTION:
    CAUTION:Take extra care not to damage the mating faces.
    Special Tool(s): 303-633, 205-047

  1. NOTE:
    NOTE:Note the position of each component before removal.
    Discard the connecting rod bearing cap retaining bolts.

  1. NOTE:
    NOTE:Note the position of the bearing caps in relation to the rotation of the crankshaft. The bearing caps are not interchangeable.
    Discard the crankshaft main bearing cap retaining bolts.

Assembly > < Engine Accessories