| Removal and Installation Removal WARNING:Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation). NOTE:Removal steps in this procedure may contain installation details. | | -
Remove the exhaust manifold to exhaust gas recirculation (EGR) valve tube. Refer to: Exhaust Manifold to Exhaust Gas Recirculation (EGR) Valve Tube (303-08D Engine Emission Control - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation). | | | -
Remove the air cleaner. Refer to: Air Cleaner (303-12D Intake Air Distribution and Filtering - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation). | | | -
Clean the fuel pump, fuel rail, high-pressure fuel supply line and surrounding areas. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - 2.0L Duratorq-TDCi (DW) Diesel, General Procedures). | | | -
CAUTION:Make sure that the fuel line remains in contact at both ends until both unions nuts have been unscrewed and the area around the joints thoroughly cleaned. CAUTION:Vacuum any foreign material from the fuel pump and fuel rail unions before sealing the unions with blanking caps. CAUTION:Make sure that all openings are sealed. Use new blanking caps. -
Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures). -
Refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures). -
NOTE:Make sure that new components are installed. Discard the high-pressure fuel supply line. -
NOTE:The gasket is to be reused unless damaged. Torque: 20 Nm | | | -
Remove and discard the fuel filter. Refer to: Fuel Filter (310-01D Fuel Tank and Lines - 2.0L Duratorq-TDCi (DW) Diesel, Removal and Installation). | Installation | | -
To install, reverse the removal procedure. | | |
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