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Exhaust Gas Recirculation (EGR) Cooler > < Engine Emission Control -

S-MAX.Galaxy 2006.5 (03.2006-)

Removal

CAUTION:
CAUTION:The intake manifold and exhaust gas recirculation (EGR) valve must not be separated.
NOTE:
NOTE:Removal steps in this procedure may contain installation details.
Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel - Exhaust Gas Recirculation (EGR) Valve S-MAX/Galaxy 2006.5 (03/2006-)
Removal and Installation

General Equipment
Ford approved diagnostic tool
  1. Remove the exhaust manifold.
    Refer to: Exhaust Manifold (303-01 Engine - 1.8L Duratorq-TDCi (Lynx) Diesel, Removal and Installation).
  1. Remove the exhaust gas recirculation (EGR) cooler.
    Refer to: Exhaust Gas Recirculation (EGR) Cooler (303-08 Engine Emission Control - 1.8L Duratorq-TDCi (Lynx) Diesel, Removal and Installation).

  1. Torque: 10 Nm

  1. NOTE:
    NOTE:The gaskets are to be reused unless damaged.
    NOTE:
    NOTE:Make sure that new components are installed.
    Discard the nuts.
    Torque: 24 Nm

Installation

  1. To install, reverse the removal procedure.
  1. Using the diagnostic tool, select: TOOLBOX/POWERTRAIN/SERVICE FUNCTIONS/RESET KAM, to reset the EGR valve.
    General Equipment: Ford approved diagnostic tool

Exhaust Gas Recirculation (EGR) Cooler > < Engine Emission Control -