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Fuel Level Sensor > < Fuel Filter

S-MAX.Galaxy 2006.5 (03.2006-)

Fuel Tank and Lines - 2.0L Duratorq-TDCi (DW) Diesel - Fuel Filter Element S-MAX/Galaxy 2006.5 (03/2006-)
Removal and Installation

Special Tool(s)
310-110A
Hand Pressure Pump with Adapter Kit
General Equipment
Fluid container

Removal

WARNING:
WARNING:Refer to: Diesel Fuel System Health and Safety Precautions (100-00, Description and Operation).
CAUTION:
CAUTION:Make sure that the ignition key is removed.
NOTE:
NOTE:Removal steps in this procedure may contain installation details.

  1. CAUTION:
    CAUTION:Use lint free cloth.
    Protect the generator to prevent contamination.

  1. Using a suitable length of fuel resistant tube, drain the fuel filter.
    General Equipment: Fluid container
  1. Clean the fuel filter and surrounding areas.
    Refer to: Fuel Injection Component Cleaning (303-04D, General Procedures).

  1. CAUTION:
    CAUTION:Make sure that all openings are sealed. Use new blanking caps.
    Refer to: Quick Release Coupling (310-00, General Procedures).

Installation

  1. Discard the blanking caps.
    Refer to: Quick Release Coupling (310-00, General Procedures).
    Torque: 10 Nm

  1. Special Tool(s): 310-110A
  1. Operate the hand pressure pump at least 30 times.
  1. CAUTION:
    CAUTION:The starter motor operation must not exceed 10 seconds at a time. After 10 seconds turn the ignition switch to position 0 and allow the starter motor to cool for 30 seconds before operating the starter motor again.
    Start the engine and allow to idle until it reaches normal operating temperature
  1. Stop the engine.

  1. Special Tool(s): 310-110A

  1. Refer to: Quick Release Coupling (310-00, General Procedures).
  1. Remove the lint-free material.

  1. Torque: 9 Nm

Fuel Level Sensor > < Fuel Filter