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Crankshaft Rear Seal > < Cylinder Head

Streetka 2003.5 (01.2003-07.2005)

Engine - 1.3L Duratec-8V (Rocam)/1.6L Duratec-8V (Rocam) - Oil Pan Streetka 2003.5 (01/2003-07/2005)
In-vehicle Repair

General Equipment
Spatula
Steel straight edge
Materials
Name
Specification
Silicone Sealant
WSE-M4G323-A4 

Removal

All vehicles
  1. Remove the clutch.
    For additional information, refer to: Clutch Disc and Pressure Plate (308-01 Clutch, Removal and Installation).

  1. Remove the flywheel.

  1. Remove the adapter plate.
Vehicles with air conditioning
  1. Remove the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt (303-05 Accessory Drive, Removal and Installation).

  1. Detach the air conditioning (A/C) compressor from the retaining bracket and secure it to one side.
All vehicles
  1. Drain the engine oil.
    • Allow the oil to drain into a suitable container.

  1. NOTE:
    NOTE:Inspect the oil drain plug seal for damage. Install a new drain plug and seal if necessary.
    Install the drain plug.

  1. Remove the oil pan.
    • Discard the gasket.

Installation

All vehicles
  1. Using a suitable spatula, remove any traces of sealant or gasket residue from the mating faces.

  1. CAUTION:
    CAUTION:Install the oil pan gasket within five minutes of applying the sealant.
    Apply sealant to the cylinder block joints.

  1. NOTE:
    NOTE:Do not fully tighten the oil pan retaining bolts at this stage.
    Using a suitable steel straight edge, align the oil pan to the cylinder block.
    • Maximum oil pan face underflush: 0.25 mm.
    • Maximum oil pan face protrusion: 0.10 mm.

  1. Tighten the oil pan retaining bolts in the sequence shown (stage 1).

  1. Tighten the oil pan retaining bolts in the sequence shown (stage 2).
Vehicles with air conditioning
  1. Attach the air conditioning (A/C) compressor to the retaining bracket.
  1. Install the accessory drive belt.
    For additional information, refer to: Accessory Drive Belt (303-05 Accessory Drive, Removal and Installation).
All vehicles
  1. Install the adapter plate.

  1. Install the flywheel.
  1. Install the clutch.
    For additional information, refer to: Clutch Disc and Pressure Plate (308-01 Clutch, Removal and Installation).
  1. Lower the vehicle.
  1. Fill the engine with engine oil.
    For additional information, refer to: Specifications (303-01 Engine - 1.3L Duratec-8V (Rocam)/1.6L Duratec-8V (Rocam), Specifications).
  1. Using WDS, erase the power train control module (PCM) memory.

Crankshaft Rear Seal > < Cylinder Head