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Valve Seals > < Crankshaft Front Seal

Transit 2006.5 (04.2006-)

Engine - 2.2L Duratorq-TDCi (Puma) Diesel - Engine Front Cover Transit 2006.5 (04/2006-)
In-vehicle Repair

Special Tool(s)

Support Bar, Engine

303-290A

Adapter for 303-290A

303-290-02

Adapter for 303-290A

303-290-03

Lockin Tool, Flywheel

303-393

Separator, Oil Pan

303-428

Remover/Installer, Crankshaft Front Oil Seal

303-679

Aligner, Front Cover

303-682

Holding Wrench, Crankshaft

303-1310
General Equipment
Two Spatulas
Materials
Name
Specification
Sealant
WSE-M4G323-A4 

Removal

  1. Remove the generator.
    For additional information, refer to: Generator - 2.2L Duratorq-TDCi (Puma) Diesel (414-02 Generator and Regulator, Removal and Installation).
  1. Remove the starter motor.
    For additional information, refer to: Starter Motor - 2.2L Duratorq-TDCi (Puma) Diesel (303-06 Starting System, Removal and Installation).

  1. Install the special tool.

  1. Remove the accessory drive belt tensioner bracket.
  1. Install the special tools.

  1. Remove the engine front mount.

  1. Remove the crankshaft pulley.

  1. Using the special tool, remove the crankshaft front oil seal.
    • Discard the seal.
  1. Lower the vehicle.

  1. Disconnect the fuel lines.
    For additional information, refer to: Quick Release Coupling (310-00 Fuel System - General Information, General Procedures).

  1. Detach the fuel supply and return line bracket from the cylinder head.

  1. NOTE:
    NOTE:Remove the engine front mount bracket, the idler pulley and retaining bolts as one item.
    Remove the idler pulley retaining bolt (engine shown removed for clarity).

  1. Remove the engine front mount bracket (engine shown removed for clarity).

  1. Remove the engine front cover retaining nuts and bolts.

  1. NOTE:
    NOTE:Lubricate the spatula with clean engine oil.
    NOTE:
    NOTE:Engine front cover can be distorted during removal.
    Using the special tool and a spatula, separate the engine front cover from the engine.
    • Insert the special tool between the engine front cover and the engine, slide the special tool counterclockwise, make enough room for the spatula and return the special tool to the original position.
    • Slide the spatula counterclockwise around the engine front cover, cutting the silicone gasket.
    • Remove and discard the engine front cover.

Installation

  1. Clean the engine and the engine front cover mating faces with Loctite 7070.

  1. CAUTION:
    CAUTION:Install the engine front cover within five minutes of applying the sealant.
    NOTE:
    NOTE:Install a new engine front cover.
    Apply a 3 mm diameter bead of sealant to the engine front cover.
  1. WARNING:
    WARNING:Make sure that the engine front cover does not come into contact with the engine until correct position is obtained.
    With the aid of another technician position the engine front cover.
  1. Raise and support the vehicle. For additional information, refer to: (100-02 Jacking and Lifting)
    Jacking (Description and Operation),
    Lifting (Description and Operation).

  1. Using the special tool, install the engine front cover.

  1. NOTE:
    NOTE:Keep the special tool in position.
    Install the engine front cover lower retaining nuts and bolts.
    • Two nuts.
    • 20 bolts.
  1. Lower the vehicle.

  1. NOTE:
    NOTE:Keep the special tool in position.
    Install the engine front cover upper retaining bolts.

  1. NOTE:
    NOTE:Install a new crankshaft front oil seal.
    NOTE:
    NOTE:A new crankshaft front oil seal is supplied with an alignment sleeve that will be pushed out during installation.
    Using the special tool, install the crankshaft front oil seal.

  1. NOTE:
    NOTE:Install the engine front mount bracket, the idler pulley and retaining bolts as one item.
    Install the engine front mount bracket.

  1. Install the idler pulley retaining bolt.

  1. Install the engine front mount.
  1. Remove the special tools.

  1. CAUTION:
    CAUTION:Crankshaft pulley retaining bolts must only be used three times.
    NOTE:
    NOTE:Stamp the crankshaft pulley retaining bolt heads with a center punch to indicate usage.
    Using the special tool, install the crankshaft pulley.
    • Tighten the bolts in two stages.
    • Stage 1: 45 Nm.
    • Stage 2: 120 degrees.

  1. Remove the special tool.
  1. Install the starter motor.
    For additional information, refer to: Starter Motor - 2.2L Duratorq-TDCi (Puma) Diesel (303-06 Starting System, Removal and Installation).
  1. Install the generator.
    For additional information, refer to: Generator - 2.2L Duratorq-TDCi (Puma) Diesel (414-02 Generator and Regulator, Removal and Installation).

Valve Seals > < Crankshaft Front Seal