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Diagnosis and Testing|Removal and Installation|Oil Pan > < Timing Cover

Transit 2006.5 (04.2006-)

Engine - 3.2L Duratorq-TDCi (Puma) Diesel - Cylinder Head Transit 2006.5 (04/2006-)
Removal and Installation

Special Tool(s)
205-069
Dial Indicator Gauge (Metric)

205-070
Holding Fixture, Dial Indicator Gauge

303-432
Holding Fixture, Dial Indicator Gauge (Cylinder Liner Protrusion)

Removal

  1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Refer to: Power Steering Pump - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (211-02 Power Steering, Removal and Installation).
    Refer to: Intake Manifold (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).
    Refer to: Exhaust Gas Recirculation (EGR) Valve - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-08 Engine Emission Control, Removal and Installation).
    Refer to: Exhaust Gas Recirculation (EGR) Cooler - 3.2L Duratorq-TDCi (Puma) Diesel (303-08 Engine Emission Control, Removal and Installation).
    Refer to: Exhaust Manifold (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).
    Refer to: Camshafts (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).

Installation
  1. NOTE:
    NOTE:Measure the piston protrusion of each cylinder at top dead center (TDC).
    Measure the distance between the piston crown and the cylinder block at the points indicated.

  1. NOTE:
    NOTE:The largest measurement determines the choice of the cylinder head gasket.
    Using the special tools, measure the piston protrusion.
    Special Tool(s): 205-069, 205-070, 303-432
  1. Determine the cylinder head gasket.
    Refer to: Specifications (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Specifications).

  1. NOTE:
    NOTE:Make sure that a new component is installed.

  1. CAUTION:
    CAUTION:Make sure that new bolts are installed.
    Torque:
    Bolts 1 to 12: 10 Nm
    Bolts 13 to 22: 5 Nm
    Bolts 1 to 12: 20 Nm
    Bolts 13 to 22: 10 Nm
    Bolts 1 to 12: 50 Nm
    Bolts 1 to 12: 180°
    Bolts 13 to 22: 25 Nm
    Bolts 13 to 22: 180°
  1. Refer to: Camshafts (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).
    Refer to: Exhaust Manifold (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).
    Refer to: Exhaust Gas Recirculation (EGR) Cooler - 3.2L Duratorq-TDCi (Puma) Diesel (303-08 Engine Emission Control, Removal and Installation).
    Refer to: Exhaust Gas Recirculation (EGR) Valve - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-08 Engine Emission Control, Removal and Installation).
    Refer to: Intake Manifold (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).
    Refer to: Power Steering Pump - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (211-02 Power Steering, Removal and Installation).
  1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

Diagnosis and Testing|Removal and Installation|Oil Pan > < Timing Cover