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Transit 2006.5 (04.2006-)

Engine - 3.2L Duratorq-TDCi (Puma) Diesel - Timing Cover Transit 2006.5 (04/2006-)
Removal and Installation

Special Tool(s)
303-1310
Holding Wrench, Crankshaft

303-428
Separator, Oil Pan

303-682
Aligner, Engine Front Cover

303-698
Timing Tool, Crankshaft
Materials
Name
Specification
Silicone Sealant
WSE-M4G323-A4

Removal

  1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel, Vehicles With: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
    Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel, Vehicles Without: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
  1. Refer to: Jacking (100-02 Jacking and Lifting, Description and Operation).
    Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).
    Refer to: Cooling Fan Motor and Shroud (303-03 Engine Cooling, Removal and Installation).
    Refer to: Accessory Drive Belt - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-05 Accessory Drive, Removal and Installation).
    Refer to: Generator - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (414-02 Generator and Regulator, Removal and Installation).
    Refer to: Starter Motor - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-06 Starting System, Removal and Installation).
    Refer to: Engine Front Seal (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).

  1. Install the Special Tool(s): 303-698

  1. Special Tool(s): 303-428

Installation
  1. Material: Silicone Sealant

  1. Special Tool(s): 303-682
    Torque:
    1 10 Nm
    2 14 Nm

  1. CAUTION:
    CAUTION:The crankshaft pulley bolts must not be used more than 3 times.
    Special Tool(s): 303-1310
    Torque:
    Stage 1:
    45 Nm
    Stage 2:
    120°

  1. Torque:
    1 48 Nm
    2 48 Nm

  1. Torque: 23 Nm

  1. Torque:
    1 23 Nm
    2 10 Nm

  1. Torque: 23 Nm

  1. Torque:
    1 23 Nm
    2 30 Nm

  1. Remove the Special Tool(s): 303-698
  1. Refer to: Jacking (100-02 Jacking and Lifting, Description and Operation).
    Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).
    Refer to: Engine Front Seal (303-01D Engine - 3.2L Duratorq-TDCi (Puma) Diesel, Removal and Installation).
    Refer to: Generator - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (414-02 Generator and Regulator, Removal and Installation).
    Refer to: Accessory Drive Belt - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-05 Accessory Drive, Removal and Installation).
    Refer to: Cooling Fan Motor and Shroud (303-03 Engine Cooling, Removal and Installation).
    Refer to: Starter Motor - 2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel (303-06 Starting System, Removal and Installation).
  1. Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel, Vehicles With: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
    Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel, Vehicles Without: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
  1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).

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