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Fuel Metering Valve > < Fuel Pressure Relief Valve

Transit 2006.5 (04.2006-)

Long nose pliers

Removal

WARNING:
WARNING:Refer to: Diesel Fuel System Health and Safety Precautions (100-00 General Information, Description and Operation).
WARNING:
WARNING:Make sure that the engine is switched off.
WARNING:
WARNING:Make sure that the fuel pressure has dropped to zero and that the fuel temperature is at ambient temperature.
WARNING:
WARNING:Wait for a minimum of 1 minute after the engine has stopped before commencing any repair to the fuel injection system.
CAUTION:
CAUTION:Fuel injectors must not be dismantled or the nozzles cleaned, not even with ultrasonic equipment. Install new fuel injectors if necessary.
CAUTION:
CAUTION:Fuel injectors sharing a common fuel injector clamp must be removed in pairs.
Fuel Charging and Controls - 2.4L Duratorq-TDCi (Puma) Diesel - Fuel Injectors Transit 2006.5 (04/2006-)
Removal and Installation

General Equipment
Ford approved diagnostic tool
  1. General Equipment: Ford approved diagnostic tool
  1. Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
  1. Refer to: Fuel Injection Component Cleaning (303-04D Fuel Charging and Controls - 3.2L Duratorq-TDCi (Puma) Diesel, General Procedures).

  1. CAUTION:
    CAUTION:Make sure that all openings are sealed. Use new blanking caps.

  1. General Equipment: Long nose pliers

Installation

  1. NOTE:
    NOTE:Make sure that new components are installed.

  1. CAUTION:
    CAUTION:Make sure that new bolts are installed.
    Torque:
    Stage 1:
    6 Nm
    Stage 2:
    180°

  1. CAUTION:
    CAUTION:Make sure that new bolts are installed.
    1. Tighten the bolt to the ground.
    1. Torque: 5 Nm

  1. Torque:
    Stage 1:
    5 Nm
    Stage 2:
    35 Nm

  1. Input the new Injector Correction Factors using the following menu options: ToolBox/Powertrain/Service Functions
    General Equipment: Ford approved diagnostic tool
  1. Carry out a Fuel System Leak Test using the following menu options: ToolBox/Powertrain/Service Functions
    General Equipment: Ford approved diagnostic tool
  1. Carry out a Pump Learn procedure using the following menu options: ToolBox/Powertrain/Service Functions
    General Equipment: Ford approved diagnostic tool
  1. Carry out the Pilot Correction Learn procedure using the following menu options: ToolBox/Powertrain/Service Functions
    General Equipment: Ford approved diagnostic tool

Fuel Metering Valve > < Fuel Pressure Relief Valve