ford Workshop Repair Guides

Ford Workshop Service and Repair Manuals

Blower Motor > < Heating and Ventilation
Heating and Ventilation - Heater Core and Evaporator Core Housing Transit 2006.5 (04/2006-)
Removal and Installation

Special Tool(s)

412-027
Disconnect Tool, Spring Lock Coupling (1/2" blue)

412-038
Disconnect Tool, Spring Lock Coupling (5/8" black)
Materials
Name
Specification
Refrigerant Oil
WSH-M1C231-B

Removal

All vehicles
NOTE:
NOTE:Removal steps in this procedure may contain installation details.
  1. Refer to: Supplemental Restraint System (SRS) Health and Safety Precautions (100-00 General Information, Description and Operation).
  1. Disconnect the battery negative lead.
    Refer to: Battery Disconnect and Connect (414-01 Battery, Mounting and Cables, General Procedures).
Vehicles with air conditioning
  1. Drain the air conditioning system.
    Refer to: Air Conditioning (A/C) System Recovery, Evacuation and Charging (412-00 Climate Control System - General Information, General Procedures).

  1. CAUTION:
    CAUTION:Make sure that all openings are sealed.
    1. Special Tool(s): 412-027, 412-038
All vehicles

  1.  

  1. Torque: 8 Nm
  1. Remove the audio unit.
    Refer to: Audio Unit (415-01 Information and Entertainment System, Removal and Installation).
  1. Remove the A-pillar trim on the right and left-hand sides.
    Refer to: A-Pillar Trim Panel (501-05 Interior Trim and Ornamentation, Removal and Installation).

  1. NOTE:
    NOTE:Make sure the wheels are in the straight-ahead position.

  1.  
    • Pull the footwell carpet to one side.
    • Torque: 12 Nm
  1. Raise the vehicle for access
    Refer to: Lifting (100-02 Jacking and Lifting, Description and Operation).

  1. CAUTION:
    CAUTION:Make sure that new bolts are installed.
    • Detach the steering column shaft joint from the steering column shaft.
    • Torque: 28 Nm
  1. Lower the vehicle.

  1. Torque: 9 Nm
Vehicles with remote control for the audio unit

All vehicles

  1. WARNING:
    WARNING:Make sure that new self-locking nuts are installed.
    Torque: 20 Nm

  1. Torque: 20 Nm

  1.  
    1. Torque: 25 Nm

  1.  
    1. Torque: 20 Nm
    1. Torque: 25 Nm

Installation

  1. CAUTION:
    CAUTION:The water drain tube can easily be damaged while positioning the climate control housing.
    To install, reverse the removal procedure.
  1. Coat the O-rings for the refrigerant line with clean refrigerant oil.
    Material: Refrigerant Oil

  1. Loosen the bolts four turns.
  1. Start the engine, turn the steering wheel from lock to lock.

  1. Torque: 12 Nm
  1. Inspect the coolant level.
    Refer to: Cooling System Draining, Filling and Bleeding - 2.3L Duratec-HE (MI4), Vehicles Without: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
    Refer to: Cooling System Draining, Filling and Bleeding - 2.3L Duratec-HE (MI4), Vehicles With: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
    Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel, Vehicles With: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).
    Refer to: Cooling System Draining, Filling and Bleeding - 2.2L Duratorq-TDCi (Puma) Diesel/2.4L Duratorq-TDCi (Puma) Diesel/3.2L Duratorq-TDCi (Puma) Diesel, Vehicles Without: Fuel Fired Booster Heater (303-03 Engine Cooling, General Procedures).

Blower Motor > < Heating and Ventilation