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Lancia Thesis Factory Service Manual (2002-2009)08 · Engine
08 · Engine

Small end bush (one) - Replace

Make
Lancia
Model
Thesis Factory Service Manual
Year
2002–2009
Section
Pistons and connecting rods › Small end bush (one) - Replace
EngineSmall end bush (one) - Replace

Small end bush (one) - Replace

Operation 1028H58 · PISTONS AND CONNECTING RODS

2.4 20V

Removing

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

DescriptionCodeFunction
1cExtractor/Fitting tool1.860.821.000Small end bush removal
Small end bush (one) - Replace

Refitting

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

DescriptionCodeFunction
1cExtractor/Fitting tool1.860.821.000Small end bush removal

The bush should be fitted in the small end so that the lubrication port is aligned with the one in the small end.

Small end bush (one) - Replace

- Ream the inner diameter of the small end bush to the recommended figure.

SubjectValue
Small end bushmm
Inner diameter20.006 - 20.014
Small end bush (one) - Replace

2.0 TB

Removing

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

DescriptionCodeFunction
1cExtractor/Fitting tool1.860.821.000Small end bush removal
Small end bush (one) - Replace

Refitting

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

The bush should be fitted in the small end so that the lubrication port is aligned with the one in the small end.

DescriptionCodeFunction
1cExtractor/Fitting tool1.860.821.000Small end bush removal
Small end bush (one) - Replace

- Ream the inner diameter of the small end bush to the recommended figure.

SubjectValue
Small end bushmm
Inner diameter21.279 - 21.512
Small end bush (one) - Replace

2.4 JTD 10V

Removing

1. Remove the bush (1a) from the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

DescriptionCodeFunction
1cExtractor/Fitting tool1.860.821.001Small end bush removal/introduction
Small end bush (one) - Replace

Refitting

1. Fit a new bush (1a) in the small end using a hydraulic press, a suitable plate (1b) and the tool (1c) constructed as illustrated in the diagram.

The bush should be fitted in the small end so that the lubrication port is aligned with the one in the small end.

DescriptionCodeFunction
1cExtractor/Fitting tool1.860.821.001Small end bush removal/introduction
Small end bush (one) - Replace

- Ream the inner diameter of the small end bush to the recommended figure.

SubjectValue
Small end bushmm
Inner diameter25.279 ÷ 25.512
Small end bush (one) - Replace

Parts & tools for this job For 2002 Lancia Thesis

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