R.R. FRONT PILLAR

Operation 7210A60 · Structural elements (front part)

Removing

- 7210E18 R.R. FRONT WING

Check if any of the connected parts are deformed by checking body alignment dimensions. Use appropriate measurement tools (reference rigs, templates or gauges).

Straighten the body if necessary.

Remove the front door hinges.

1. Use a hacksawing machine to follow the cutting lines shown in the figure.

2. Remove the front pillar.

Use a rotary brush to remove paint to gain access to the weld spots.

1. Use a chamfering machine to remove the weld spots shown in the figure.

Drill out any weld spots not accessible to the chamfering machine.

Use a chisel and mallet to remove spots drilled previously.

Trim the cut edges from the car.

Straighten the car edges using a mallet and profiled stake.

Use a grinding wheel to remove the spot weld residues.

Use a rotary brush to clean treated areas.

1. Apply the electroweldable paint finish.

Refitting

1. Use a grinding wheel to remove the corrosion-proofing from around the inner and outer edges of the replacement inner pillar.

Apply electric weld paint finish to the edges to be welded.

1. Position the inner pillar correctly on the vehicle and secure it using self-locking clamps.

2. Check that the upper tabs on the replacement part are correctly matched with the windscreen pillar.

Check the alignment and ensure the surrounding gaps are even.

1. Use a grinding wheel to remove the corrosion-proofing from around the inner and outer edges of the replacement panel.

2. Drill out the holes indicated.

Apply electric weld paint finish to the edges to be welded.

1. Position the outer pillar correctly on the vehicle and secure it using self-locking clamps.

Check the alignment and ensure the surrounding gaps are even.

2. Use a spot welder to weld the areas shown in the figure.

3. Use a MIG welder to fill the holes made previously.

4. Use a MIG welder to seam weld the areas shown in the figure.

Correct any deformations in the panel using a profiled stake and mallet.

Use a grinding wheel to level the welds

Use a rotary brush to clean the newly-welded areas.

1. Apply rust-proofing to newly-welded areas.

Seal the joint lines between the part and the car.

Secure the door hinges, fit the door and check the alignment of the pillar.

- 7210E18 R.R. FRONT WING