Workshop Manuals Factory service & repair Lancia
01 General information02 Specifications03 Manufacturing data and tolerances04 Tightening torques05 Fluids and lubricants06 Maintenance07 Diagnostic checks08 Engine09 Clutch10 Gearbox and differential11 Axles and driveshafts12 Brakes13 Steering14 Suspension and wheels15 Heating, air conditioning and auxiliary units16 Electrical equipment17 Body fittings18 Body panels and frame19 Wiring diagrams and electrical functions20 Wiring harnesses21 Connectors and pin-outs22 Fault diagnosis23 Special tools
Lancia Ypsilon Factory Service Manual (2003-2011)12 · Brakes
12 · Brakes

Pedal assembly - r r

Make
Lancia
Model
Ypsilon Factory Service Manual
Year
2003–2011
Section
Hydraulic braking system › Pedal assembly - r r
BrakesPedal assembly - r r

Pedal assembly - r r

Operation 3330B02 · Pedal unit

Removing

Ensure that the ignition key is in OFF position, then disconnect the battery negative terminal (-).

NameConnector
BatteryA1B

1.2 8v

Proceed with removal - 1068A14 accelerator pedal - r + r.

1.2 16v, 1.4 16v

Proceed with removal - 1068A20 accelerator pedal with built-in potentiometer - r r.

Proceed with removal - 7040A30 Left instrument panel lower TRIM - R.R..

Undo both bolts and remove the underfacia beam lower reinforcement.

For versions with VDC, before disconnecting the steering column universal joint, put on the steering lock to prevent rotation.

1. Release the steering column universal joint (1a) by undoing the bolt (1b) securing it to the steering box.

The bolt is pretreated and cannot therefore be refitted.

Pedal assembly - r r

1.2 8v, 1.2 16v, 1.4 16v

Proceed with removal - 1056B78 SWITCH on CLUTCH PEDAL - R.R..

Proceed with removal - 5550D10 brake light switch - r+r.

1.3 JTD

Proceed with removal - 1060G38 brake pedal switch - r r.

Proceed with removal - 1060G42 clutch pedal switch - r r.

1. Working at the rear of the brake pedal, press the white coloured retaining tabs (1a) which secure the brake servo push rod (1b) to the brake pedal (1c).

Pedal assembly - r r

1. Remove the black coloured retaining device (1a), then release the brake servo push rod (1b) from the brake pedal (1c) and keep the cover (1d) for the brake servo push rod spherical head seat.

After each dismantling operation the black coloured retaining device (1a) for the brake servo push rod must always be replaced even if it appears to be intact.

Pedal assembly - r r

1. Release the retaining clips (1a) and disengage the clutch master cylinder push rod (1b) from the pedal.

Pedal assembly - r r

1. Undo the nuts (1a) and remove the pedal assembly (1b).

Pedal assembly - r r

All versions

Refitting

1. Fit the pedal assembly (1a) back in its housing and tighten the nuts (1b) to the specified torque.

FasteningComponentØ

Value

(daNm)

NutPEDALSM8(Brake servo/bodyshell side) 1.8 ÷ 2.6
Pedal assembly - r r

Connect the clutch pedal by replacing in its seat and press the pedal fully down.

1. Fit the new retaining device (1a) onto brake pedal (1b) to secure the retaining clips (1c). Position the cover (1d) for the brake servo push rod spherical head.

After each dismantling operation the black coloured retaining device (1a) for the brake servo push rod must always be replaced even if it appears to be intact.

Pedal assembly - r r

Lift up the brake pedal and position the brake servo push rod by the retaining device.

Press the brake pedal to engage the brake servo push rod with the retaining device.

1.3 JTD

Proceed with refitting - 1060G38 brake pedal switch - r r.

Proceed with refitting - 1060G42 clutch pedal switch - r r.

1.2 8v, 1.2 16v, 1.4 16v

Proceed with refitting - 5550D10 brake light switch - r+r.

Proceed with refitting - 1056B78 SWITCH on CLUTCH PEDAL - R.R..

1. Connect the steering column universal joint (1a) and fasten it tightening the bolt (1b) to the recommended torque.

FasteningComponentØ

Value

(daNm)

1bBoltINTERMEDIATE SHAFT CONNECTED TO STEERING BOX.M10(Steering box side) 5.0 ÷ 6.1
Pedal assembly - r r

Refit the underfacia beam lower reinforcement and tighten the bolts

Proceed with refitting - 7040A30 Left instrument panel lower TRIM - R.R..

1.2 16v, 1.4 16v

Proceed with refitting - 1068A20 accelerator pedal with built-in potentiometer - r r.

1.2 8v

Proceed with refitting - 1068A14 accelerator pedal - r + r.

Connect the negative (-) battery terminal.

Parts & tools for this job For 2003 Lancia Ypsilon

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