Intermediate pipe tail pipe (page 3 of 3)

21. With assistance, move engine harness aside 36. Connect coolant temperature sensor multiplug. and remove inlet manifold assembly. 37. Clean mating faces of LH rocker cover and
22. Remove 2 bolts and clamps securing inlet manifold gasket to cylinder block. 38. Fit new rocker cover gasket to LH rocker cover.
23. Remove and discard gasket and gasket seals. 39. Fit rocker cover and gasket to cylinder head.
40. Fit rocker cover bolts, ensuring short bolts are

Refit

24. Ensure mating faces of inlet manifold and cylinder head are clean.
25. Apply a thin bead of Loctite Superflex (black) sealant to the 4 notches between the cylinder head and block.
26. Position new gasket seals ensuring ends engage correctly in notches.
27. Fit new inlet manifold gasket. 41. Align dipstick tube to rocker cover and tighten
28. Position inlet manifold gasket clamps and fit bolts. 42. Clean mating faces of RH rocker cover and

NOTE: Do not fully tighten bolts at this 43. Fit new rocker cover gasket to RH rocker cover. stage. 44. Fit rocker cover and gasket to cylinder head.

45. Tighten RH rocker cover bolts in sequence given
29. With assitance, move engine harness aside and fit inlet manifold. 46. Connect spark plug leads to spark plugs and
30. Fit inlet manifold bolts and initially tighten in sequence to 10 Nm (7 lbf.ft). 47. Fit bolts securing engine harness to inlet

NOTE: When fitting inlet manifold bolts, 48. Connect coolant return hose to inlet manifold tighten in reverse of removal sequence.

49. Fit nut and bolt securing coolant pipe bracket to
31. Tighten inlet manifold bolts in sequence to 51 Nm (38 lbf.ft). 50. Connect breather hose to RH rocker cover.
32. Tighten gasket clamp bolts to 18 Nm (13 lbf.ft). 51. Fit fuel rail.
33. Fit plenum chamber coolant hose to inlet manifold and secure with clip. 52. Refill cooling system.
34. Secure coolant pipe bracket to inlet manifold.
35. Connect coolant return hose to inlet manifold 53. Reconnect battery negative lead. and secure with clip.

cylinder head.

fitted inboard, and tighten by diagnonal selection to: Stage 1 - 4 Nm (3 lbf.ft). Stage 2 - 8 Nm (6 lbf.ft). Stage 3 - Re-torque to 8 Nm (6 lbf.ft).

NOTE: This torque tightening sequence also applies to the RH rocker cover bolts.

screw.

cylinder head.

for LH rocker cover bolts.

secure to guide clips.

manifold.

and secure with clip.

RH rocker cover.

• See FUEL SYSTEM, Repair, fuel
• rail; Refit
• See COOLING SYSTEM,
• Adjustment, drain and refill